'99 Sport Build Thread: Grocery Haulin' With Panache - Page 15 - JeepForum.com
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Unread 03-25-2012, 04:32 PM   #211
PhilipJ
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Well, I got the Lock-Right installed. It was pretty easy and straight-forward up until I broke a bolt when re-torquing the ring gear back on the carrier. Always use new bolts! Thankfully, I was able to back it out with an extractor and a little bit of heat. It's surprising how few hardware stores carry 3/8" Grade 8 with fine threads. Finally found them at Ace but not quite the right length, so I got the slightly longer ones and trimmed them down on a bench grinder.

It's perfectly quiet on pavement except while making slow, sharp turns. I heard it click a few times in a parking lot but that's it. Can't wait to try it on the trails!

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Unread 03-26-2012, 09:18 AM   #212
GregB_00XJ
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Sweet!!

Lockered up.
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Unread 03-26-2012, 10:14 AM   #213
NW99XJ
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Quote:
Originally Posted by PhilipJ View Post
Well, I got the Lock-Right installed. It was pretty easy and straight-forward up until I broke a bolt when re-torquing the ring gear back on the carrier. Always use new bolts! Thankfully, I was able to back it out with an extractor and a little bit of heat. It's surprising how few hardware stores carry 3/8" Grade 8 with fine threads. Finally found them at Ace but not quite the right length, so I got the slightly longer ones and trimmed them down on a bench grinder.

It's perfectly quiet on pavement except while making slow, sharp turns. I heard it click a few times in a parking lot but that's it. Can't wait to try it on the trails!
Well this report has helped me decide which direction to go when it comes time to lock up.... Now, lets see if I can get a deal like YOU did!
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Unread 03-26-2012, 05:03 PM   #214
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I was a bit rushed so I didn't manage to get any pics, but since I have new Spicer bolts for the ring gear and a Solid diff cover coming soon, I'll do a mini write-up when they arrive. Now that I know all of the socket sizes and torque specs for every bolt involved, a quick tear down and re-install should be a breeze.
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Unread 03-27-2012, 12:02 AM   #215
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Originally Posted by PhilipJ View Post
I was a bit rushed so I didn't manage to get any pics, but since I have new Spicer bolts for the ring gear and a Solid diff cover coming soon, I'll do a mini write-up when they arrive. Now that I know all of the socket sizes and torque specs for every bolt involved, a quick tear down and re-install should be a breeze.
Should be faster than a YJ rear bumper..
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Unread 03-27-2012, 12:36 AM   #216
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You should probably PB every single bolt on that thing that you plan on touching in the near future. At least the ones you broke were mostly non-essential to needing to withstand any sort of deflection. Welding those tabs right to the cross member would probably be just as strong.
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Unread 04-21-2012, 06:09 PM   #217
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Been pretty slow lately (unemployment for a while) but I just landed a new job so hopefully I get some more goodies rolling in soon.

Replaced the thermostat the other day because my temps were creeping up to just a hair over 210 and it never gets that high. I think the factory one was still in there as it had the Chrysler logo and the old gasket had somehow bonded to the metal at a molecular level. A new 195-degree Stant Superstat dropped it to right around 205. Also picked up ORO's LED LitePlate which I hope to get installed this weekend.

Did this today since it was so nice out...Spicer 5-760x u-joint replacements. I think the old 297's were factory as well. You know it's bad when you take half the caps off and there's no needle bearings. Strangely, I never noticed any major clunking or anything.



I know the upper boot is torn, I ordered replacements but they're too short.
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Unread 04-21-2012, 06:51 PM   #218
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You know it's bad when you take half the caps off and there's no needle bearings. Strangely, I never noticed any major clunking or anything.
Mine were the same way, lots of rust dust but not so many needle bearings
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Unread 05-04-2012, 02:55 AM   #219
GregB_00XJ
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Congrats on the job man! You staying put in T-Town for now, or headed up closer to my neck of the woods as discussed when I was down there? Jeep is sounding like it should be running pretty schweet right now!!

I think mine needs U Joints too, mine look old and sketchy.
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Unread 05-04-2012, 03:39 AM   #220
robd2003
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Originally Posted by PhilipJ View Post
Been pretty slow lately (unemployment for a while) but I just landed a new job so hopefully I get some more goodies rolling in soon.

Replaced the thermostat the other day because my temps were creeping up to just a hair over 210 and it never gets that high. I think the factory one was still in there as it had the Chrysler logo and the old gasket had somehow bonded to the metal at a molecular level. A new 195-degree Stant Superstat dropped it to right around 205. Also picked up ORO's LED LitePlate which I hope to get installed this weekend.

Did this today since it was so nice out...Spicer 5-760x u-joint replacements. I think the old 297's were factory as well. You know it's bad when you take half the caps off and there's no needle bearings. Strangely, I never noticed any major clunking or anything.



I know the upper boot is torn, I ordered replacements but they're too short.
I take it you went to a larger ujoint on the axle shafts?
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Unread 05-04-2012, 07:07 AM   #221
PhilipJ
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Originally Posted by GregB_00XJ View Post
Congrats on the job man! You staying put in T-Town for now, or headed up closer to my neck of the woods as discussed when I was down there? Jeep is sounding like it should be running pretty schweet right now!!

I think mine needs U Joints too, mine look old and sketchy.
Thanks. I'm working just down the road at Weyerhaeuser. The type of work is nearly identical to what I did with steel, except with lumber and some occasional rebar or meshing. Tons of overtime opportunity, which I haven't had in forever. I'll probably be staying put for a little while until I figure out where exactly I want to relocate to. Definitely somewhere north and/or east of Seattle though, and hopefully with the chance of relocating within the company.

Jeep is running great, but my temp still creeps up just over 210 and drops back down once in a while even though its new nominal range after the t-stat replacement keeps it at 200-205. I'm guessing it's the water pump which is the factory unit, so it's up next for replacement soon. Pep Boys has a nice Bosch unit for $38.


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Originally Posted by robd2003 View Post
I take it you went to a larger ujoint on the axle shafts?
They're actually about the same size, but the 760's are cold-forged instead of hot-forged like the 297's, so they are definitely stronger over the life of the joint. The only drawback is that they aren't greasable, but I don't play around in the soupy mud or water too much anyway. If they can hold up half as long as the stock ones did (until I get chromoly shafts) I'll be happy.
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Unread 05-04-2012, 08:54 AM   #222
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Sounds like a good place to land man. Congrats again.

I hear that the greasable U Joints are not as strong as the non ones are?
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Unread 05-04-2012, 01:02 PM   #223
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Ahh okay, i just got a 99 xj on 35's in trade and 200$ so im looking at the small things to actually help hold up to 35's. it came with a HP30/C8.25 combo
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Unread 05-28-2012, 06:25 PM   #224
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Unread 05-28-2012, 06:43 PM   #225
GregB_00XJ
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^ that blows goats.

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