1987 xj wagoneer build thread - JeepForum.com

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post #1 of 24 Old 01-26-2012, 10:03 PM Thread Starter
Papabear0102
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1987 xj wagoneer build thread

Year: 87
Model: XJ Wagoneer
Miles(per odometer): 235,XXX
Color: Gold/Brown
Current mods: None as of yet
Current Condition: restore/rebuild

Bought it for 500$ and it has very little surface rust from what I can see currently. Interior is absolutely MINT condition no tears in the seats what so ever and 0 wear and tear. Does not run but the engine, trans, and tcase are already out of it.
The engine is already torn down to the block, and about to head to the machine shop. over the time that the engine is getting machined and the head is getting a nice little valve job, Ill be getting all the engine bay wiring and other engine bay components cleaned up. P/S pump, A/C compressor, and Alternator are all in good shape for being 25 years old. brackets are being cleaned, blasted and painted. Valve cover is getting the same treatment.
Ill be working on major mechanical at the house and the rest of it ie: Brakes, Steering/Suspension, HVAC, Wiring, and Tcase are all being done at school. I plan on having it functional in about 3-4 months of about 4hours of work 3 days a week at school.




PS i know its weird that i seem to have saved the entire first page but..... i rather keep all build process info in one place thanks for your understanding.... (bite me if you dont)


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post #2 of 24 Old 01-26-2012, 10:04 PM Thread Starter
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The day i got it dropped off




Last edited by Papabear0102; 01-27-2012 at 08:52 AM.
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post #3 of 24 Old 01-26-2012, 10:05 PM Thread Starter
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Brakes:

When it was dropped off it had an almost dead pedal, and the passenger side primary and secondary drum shoes were reversed.

so i took the passenger side drum apart cleaned and properly assembled the drum. Then bled the entire system. now i have a good stiff pedal and correct brakes

ill start taking pictures when i really get into them and cleaning and replacing parts.

Last edited by Papabear0102; 01-27-2012 at 10:03 AM.
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post #4 of 24 Old 01-26-2012, 10:05 PM Thread Starter
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steering/ suspension:

The rear suspension is sagging a little and the shocks all the way around need replacing. the bushings across the steering components show some wear but are pretty tight at all ends. Cant really tell fully due to the engine being out and really no load on any of the front suspension/steering components.

More when the engine goes back in

Last edited by Papabear0102; 01-27-2012 at 10:06 AM.
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post #5 of 24 Old 01-26-2012, 10:06 PM Thread Starter
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interior work

The interior the day i got it. other than dirty its not half bad just needs a really good clean!




Last edited by Papabear0102; 01-27-2012 at 08:57 AM.
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post #6 of 24 Old 01-26-2012, 10:06 PM Thread Starter
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exterior work
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post #7 of 24 Old 01-26-2012, 10:07 PM Thread Starter
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Engine work

The day i got it.



3rd day



4th day

the head off Pistons show common wear, but cylinder 5 and 6 both have broken rods at the crank. So ordering new pistons, rods, rings, and bearings here soon.



all torn down



The original pistons



Pistons 1,2,3



Pistons 4,5,6



Pistons 5,6 snapped rods at the crank. lucky enough no valve damage and very little crank damage.



The crank is in decent shape. Glad i don't have to buy a new one.



The valves



One of the brackets after about 4 hours in the parts washer



and one of the main caps for the crank



bout to head back out and get the brackets cleaned up and into the blast cabinet. more pictures up later

Last edited by Papabear0102; 01-29-2012 at 01:19 PM.
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post #8 of 24 Old 01-26-2012, 10:07 PM Thread Starter
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g
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post #9 of 24 Old 01-26-2012, 10:08 PM Thread Starter
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Sound System

N/A

Soon to come

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post #10 of 24 Old 01-26-2012, 10:09 PM Thread Starter
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Custom Storage

N/A

Soon to come

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post #11 of 24 Old 01-26-2012, 10:09 PM Thread Starter
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Ideas/Mod list

N/A

Soon to come

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post #12 of 24 Old 01-26-2012, 10:10 PM Thread Starter
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other 1
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post #13 of 24 Old 01-26-2012, 10:10 PM Thread Starter
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post #14 of 24 Old 01-26-2012, 10:11 PM Thread Starter
Papabear0102
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Other vehicles


00 Mitsu Eclipse













86 F250 w/ 6.9





My 96 xj country



Stock muddin trip



sadly this was wrecked by my sister. flipped 4 times

Last edited by Papabear0102; 01-29-2012 at 01:25 PM.
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post #15 of 24 Old 01-26-2012, 10:12 PM Thread Starter
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