Defective Superior D44 Axle - JeepForum.com

 
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post #1 of 15 Old 04-08-2010, 06:54 PM Thread Starter
Reelm n Rubi
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Defective Superior D44 Axle

Heard mostly good about Superior so this isn't intended to be a bashing thread just looking for opinions on this break. This axle had 40 miles of wifey driving time on it is all. She drove it to her girlfriends house all paved city roads. While backing out of the driveway she heard a clunk and thought she might have ranover a bicycle or something. So she got out and didn't find anything and got back in to head home. The Jeep wouldn't move at all in forward/reverse or FWD (hubs weren't locked in) When I got there I checked the tranny fluid and then the linkage. While checking the linkage I noticed the rear wheel tilted in slightly. Broken axle! I locked the hubs in, put it in 4WD and parked it. Here's what I found.

Attached Thumbnails
axle fm1.jpg   axle fm 2.jpg   axle fm 3.jpg  

2003 Lt. Khaki Rubicon automatic
Supercharged 4.7 stroker w/ Hesco aluminum head
70mm F&B throttle body
Kieth Black forged 944 pistons
Comp Cams custom ground camshaft
505 Performance PCM
Split Second Engineering fuel/timing management
Tom Woods CV driveshaft
50 lb/hr Trick Flow injectors
4" Full Traction LA with Bilstein 7100's
JKS 1" MM,BL. TeraFlex engine and steering armor
4.88's w/ 35 " Toyo Open Country m/t's
Moser Chromoly axle shafts front, Superior D44 rear
Warn 9.5ti on a M.O.R.E hi clearance bumper
Reid racing knuckles, Warn premium hubs
PIAA 525's, and 510's

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post #2 of 15 Old 04-09-2010, 02:03 PM
austentatious
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Thats INSANE. Sue the company

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post #3 of 15 Old 04-09-2010, 02:44 PM
ajmorell
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There certainly looks like something was with that axle shaft. Have you contacted Superior yet?


Quote:
Originally Posted by ausTJ01 View Post
Thats INSANE. Sue the company
I think that's a little overkill
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post #4 of 15 Old 04-09-2010, 03:27 PM
underpowered
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that is a defective part, contact superior with these pics. you can see, maybe only 1/4 of the actual material was there and holding asn is a clean break. the other looks like maybe some sort of air was trapped or an area of weaker material trapped there.

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post #5 of 15 Old 04-09-2010, 06:14 PM Thread Starter
Reelm n Rubi
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Quadratec and Superior Axle have been excellant to deal with with this problem. They're sending me replacements with bearings and wheel studs already pressed in on a Redeye flight to me. They've never seen a break like this and want to examine it to determine the problem.

2003 Lt. Khaki Rubicon automatic
Supercharged 4.7 stroker w/ Hesco aluminum head
70mm F&B throttle body
Kieth Black forged 944 pistons
Comp Cams custom ground camshaft
505 Performance PCM
Split Second Engineering fuel/timing management
Tom Woods CV driveshaft
50 lb/hr Trick Flow injectors
4" Full Traction LA with Bilstein 7100's
JKS 1" MM,BL. TeraFlex engine and steering armor
4.88's w/ 35 " Toyo Open Country m/t's
Moser Chromoly axle shafts front, Superior D44 rear
Warn 9.5ti on a M.O.R.E hi clearance bumper
Reid racing knuckles, Warn premium hubs
PIAA 525's, and 510's

XBOX Gamertag- ISHAGDyurGURL


For SALE-- standard drop pitman arm redrilled with new 1 ton GM tye rod end (bottom mount). Perfect $30
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post #6 of 15 Old 04-14-2010, 12:28 PM
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Quote:
Originally Posted by ausTJ01 View Post
Thats INSANE. Sue the company
Your mentality is killing our country.

95 xj bone stock for now
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post #7 of 15 Old 04-15-2010, 12:00 AM
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Quote:
Originally Posted by ausTJ01 View Post
Thats INSANE. Sue the company
/facepalm



I'm glad superior is standing behind their products and redeye delivery of replacement parts is outstanding customer service.
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post #8 of 15 Old 04-15-2010, 05:25 PM
colojeepguy
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Quote:
Originally Posted by alex211 View Post


Your mentality is killing our country.
X2. No one was hurt.(luckily!) Sounds like the company is bending over backwards to make the problem right. Why sue?
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post #9 of 15 Old 04-15-2010, 05:34 PM
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Quote:
Originally Posted by ausTJ01 View Post
Thats INSANE. Sue the company
It's people like you that just make America great
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post #10 of 15 Old 04-15-2010, 05:43 PM
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Never seen one break like that. Glad that they're taking care of you though and no one was hurt

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post #11 of 15 Old 04-15-2010, 06:50 PM
austentatious
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Guys it was a joke! I was just trying to express how extreme of a break that was. Sorry for offending. I would never do that!

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post #12 of 15 Old 05-09-2010, 08:24 PM
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Wow. Think if that would have let go on the highway.

Glad it didn't or you'd have one messed up wife.

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post #13 of 15 Old 05-10-2010, 06:46 AM
mcneil
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So what's up with the ground down heads on the wheel studs? Did you have to do that or did they come like that?
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post #14 of 15 Old 05-10-2010, 11:43 AM Thread Starter
Reelm n Rubi
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The wheel studs that came with the Superior axles were narrow head wheel studs but weren't long enough for my wheels. I had to grind about an 1/8th off the studs that I added to the axles so they wouldn't hit the parking brake assembly. I just went slow and moved from bolt to bolt so as not to heat stress the bolt. The new Superior axles came with pressed studs that were plenty long.

2003 Lt. Khaki Rubicon automatic
Supercharged 4.7 stroker w/ Hesco aluminum head
70mm F&B throttle body
Kieth Black forged 944 pistons
Comp Cams custom ground camshaft
505 Performance PCM
Split Second Engineering fuel/timing management
Tom Woods CV driveshaft
50 lb/hr Trick Flow injectors
4" Full Traction LA with Bilstein 7100's
JKS 1" MM,BL. TeraFlex engine and steering armor
4.88's w/ 35 " Toyo Open Country m/t's
Moser Chromoly axle shafts front, Superior D44 rear
Warn 9.5ti on a M.O.R.E hi clearance bumper
Reid racing knuckles, Warn premium hubs
PIAA 525's, and 510's

XBOX Gamertag- ISHAGDyurGURL


For SALE-- standard drop pitman arm redrilled with new 1 ton GM tye rod end (bottom mount). Perfect $30
Reelm n Rubi is offline  
post #15 of 15 Old 05-20-2010, 10:54 AM
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Quote:
Originally Posted by ausTJ01 View Post
Guys it was a joke! I was just trying to express how extreme of a break that was. Sorry for offending. I would never do that!
Well I didn't know it was a joke. It caused me mental anguish and I also can't have relations with my wife.

YOU WILL BE HEARING FROM MY ATTORNEY!

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