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Steering and more from Ruffstuff!The Ruffstuff 9" Disc Brake brackets!Offset Tie Rod Kit From RuffStuff!

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Unread 10-07-2012, 02:40 AM   #1
iser
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1997 ZJ 
 
Join Date: Jun 2012
Location: Fairbanks, AK
Posts: 674
ZJ Torque Specifications

The following torque specifications were taken from 93-98 Jeep Grand Cherokee Factory Service Manual for 4.0L I6 and 5.2L V8:

FRONT AXLE - D30

D30 Carrier Bearing Cap Bolt - 61 Nm / 45 ft.lbs.
D30 Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D30 Fill Plug - 34 Nm / 25 ft.lbs.
D30 Pinion Shaft Nut - 271-474 Nm / 200-350 ft.lbs.
D30 Pinion Mate Shaft Lock Screw - 16.24 Nm / 12 ft.lbs.
D30 Ring Gear Mounting Bolts - 95-122 Nm / 70-90 ft.lbs.

REAR AXLE - D35

D35 Carrier Bearing Cap Bolt - 77 Nm / 57 ft.lbs.
D35 Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D35 Pinion Shaft Nut - 271-474 Nm / 200-350 ft.lbs.
D35 Pinion Mate Shaft Lock Screw - 16.25 Nm / 12 ft.lbs.
D35 Ring Gear Mounting Bolts - 95-122 Nm / 70-90ft.lbs.ft

REAR AXLE - D44a

D44a Carrier Bearing Cap Bolt - 85 Nm / 63 ft.lbs.
D44a Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D44a Pinion Shaft Nut - 298-380 Nm / 220-280 ft.lbs.
D44a Pinion Mate Shaft Lock Screw - 17.6 Nm / 13 ft.lbs.
D44a Ring Gear Mounting Bolts - 108 Nm / 80 ft.lbs.ft

DRIVESHAFTS

Front Driveshaft Front Yoke Bolts - 27 Nm / 20 ft.lbs.
Front Driveshaft Rear Yoke Bolts - 41 Nm / 30 ft.lbs.
Front Driveshaft Lock Nut - 115 Nm / 85 ft.lbs.
Rear Driveshaft Rear Yoke Bolts - 19 Nm / 14 ft.lbs.

STEERING

Upper Ball Joint Castle Nut - 101 Nm / 75 ft.lbs.
Lower Ball Joint Castle Nut - 108 Nm / 80 ft.lbs.
Pitman Arm Shaft Nut - 251 Nm / 185 ft.lbs.
Drag Link to Pitman Arm Nut - 81 Nm / 60 ft.lbs.
Drag Link to Knuckle Nut - 47 Nm / 35 ft.lbs.
Drag Link Clamp Bolts - 49 Nm / 36 ft.lbs.
Tie Rod Clamp Bolts - 49 Nm / 35 ft.lbs
Tie Rod Knuckle - 47 Nm / 35 ft.lbs
Tie Rod to Drag Link - 75 Nm / 55 ft.lbs.

Power Steering Pump Mounting Bolts - 27 Nm / 20 ft.lbs.
Power Steering Pump Flow Control Valve - 75 Nm / 55 ft.lbs.
Power Steering Pressure Line - 28 Nm / 21 ft.lbs
Power Steering Return Line - 28 Nm / 21 ft.lbs
Steering Column Bracket Nuts - 12 Nm / 105 in.lbs.
Steering Column Toe Plate Bolts - 12 Nm / 105 in.lbs.

Steering Gear Adjustment Cap Locknut - 108 Nm / 80 ft.lbs.
Steering Gear Adjustment Screw Locknut - 49 Nm / 36 ft.lbs.
Steering Gear to Frame Bolts - 88 Nm / 65 ft.lbs.
Steering Gear Pitman Shaft Nut - 251 Nm / 185 ft.lbs.
Steering Gear Rack Piston Plug - 150 Nm / 111 ft.lbs.
Steering Gear Side Cover Bolts - 60 Nm / 44 ft.lbs.
Steering Gear Return Guide Clamp Bolt - 58 Nm / 43 ft.lbs.
Steering Shaft Coupler Bolts - 49 Nm / 36 ft.lbs.
Steering Wheel Mounting Nut - 61 Nm / 45 ft.lbs.

SUSPENSION

Front Sway Bar Link Upper Nut - 61 Nm / 45 ft.lbs.
Front Sway Bar Link Lower Nut - 95 Nm / 70 ft.lbs.
Rear Sway Bar Mounting Nut - 36 Nm / 27 ft.lbs.
Steering Stabilizer Frame Bolt - 74 Nm / 55 ft.lbs
Steering Stabilizer Drag Link Nut - 74 Nm / 55 ft.lbs

Front Shock Absorber Upper Nut - 23 Nm / 17 ft.lbs.
Front Shock Absorber Lower Nut - 28 Nm / 250 in.lbs.
Rear Shock Absorber Upper Nut - 70 Nm / 52 ft.lbs.
Rear Shock Absorber Lower Nut - 92 Nm / 68 ft.lbs.

Front Upper Control Arm - 75 Nm / 55 ft.lbs.
Front Lower Control Arm (Axle) - 115 Nm / 85 ft.lbs.
Front Lower Control Arm (Frame) - 176 Nm / 130 ft.lbs.
Rear Upper Control Arm - 75 Nm / 55 ft.lbs.
Rear Lower Control Arm - 176 Nm / 130 ft.lbs.

Coil Retainer Clip - 25 ft.lbs.
Lug Nut - 109-150 Nm / 80-110 ft.lbs.
Hub/Knuckle Mounting Bolts - 102 Nm / 75 ft.lbs
Hub Nut - 237 Nm / 175 ft.lbs.

BRAKE SYSTEM

Brake Caliper Mounting Bolts - 7-15 ft.lbs.
Brake Hose Tube Nut to Master Cylinder - 16 Nm / 12 ft.lbs.
Brake Hose Tube nut to Combination valve - 21 Nm / 15 ft.lbs.
Brake Hose Tube Nut to Hydraulic Control Unit - 16 Nm / 12 ft.lbs.
Brake Hose Banjo Bolt - 31 Nm / 23 ft.lbs.
Brake Master Cylinder Mounting Bolts - 18 Nm / 13 ft.lbs.
Parking Brake Cable Retainer Nut - 1-2 Nm / 12-16 in.lbs.
Parking Brake lever Mounting Screws - 10-14 Nm / 7-10 ft.lbs.
Vacuum Brake Booster Mounting Nuts - 39 Nm / 29 ft.lbs.

CRUISE CONTROL

Cruise Control Servo Mounting Bracket-to-Servo Nut - 8.5 Nm / 75 in.lbs
Cruise Control Servo Mounting Bracket-to-Body Nut - 5 Nm / 47 in.lbs.
Cruise Control Switch Module Mounting Screws - 1.5 Nm / 15 in.lbs.
Cruise Control Vacuum Reservoir Mounting Bolts - 3 Nm / 30 in.lbs.

EXHAUST SYSTEM

Exhaust Pipe U-Bolt Clamp Nuts - 61 Nm / 45 ft.lbs.
Exhaust Pipe Mounting Bolts - 22 Nm / 192 in.lbs.
Catalyst Heat Shield Bolts - 5 Nm / 45 in.lbs.
EVAP Canister Mounting Nuts - 9 Nm / 80 in.lbs.
EVAP Canister Purge Solenoid Mounting Nuts - 5 Nm / 45 in.lbs.
LDP Pump Bracket Nuts - 7 Nm / 60 in.lbs.

SENSORS

Accel/Decel Sensor - 8 Nm / 6 ft.lbs.
Wheel Speed Sensor Front - 34-50 in.lbs.
Wheel Speed Sensor Rear - 106-124 in.lbs.
MAP Sensor - 3 Nm / 25 in.lbs.
Crankshaft Position Sensor - 8 Nm / 70 in.lbs.
Coolant Temperature Sensor - 11 Nm / 8 ft.lbs.
Camshaft Position Sensor - 8 Nm / 70 in.lbs.
Intake Air Temperature Sensor - 28 Nm / 20 ft.lbs.
Oxygen Sensors - 30 Nm / 22 ft.lbs.
Throttle Position Sensor - 7 Nm / 60 in.lbs.

RADIATOR

Radiator Upper Isolator to Crossmember - 3 Nm / 20 in.lbs.
Radiator Upper Isolator to Radiator - 4 Nm / 36 in.lbs.
Radiator Brace Bolts - 10 Nm / 90 in.lbs.
Radiator Upper Crossmember To Body - 10 Nm / 90 in.lbs.

ENGINE - 4.0L I6

Alternator Mounting Bolt - 41 Nm / 30 ft.lbs.
Alternator Pivot Bolt - 41 Nm / 30 ft.lbs.
Battery/Ground Terminal Nuts - 8.5 Nm / 75 in.lbs.

Block Heater Nut- 2 Nm / 16 in.lbs.
Camshaft Sprocket Bolt - 108 Nm / 80 ft.lbs.
Camshaft Thrust Plate Bolts - 24 Nm / 210 in.lbs.
Clutch Cover-to-Flywheel Bolts - 54 Nm / 40 ft.lbs.
Coil Bracket-to-Block - 22 Nm / 192 in.lbs
Connecting Rod Nuts - 45 Nm / 33 ft.lbs.
Cylinder Block Drain Plugs- 34 Nm / 25 ft. lbs.

Cylinder Head Bolts 1st Iteration- 30 Nm / 22 ft.lbs
Cylinder Head Bolts 2nd Iteration - 61 Nm / 45 ft.lbs.
Cylinder Head Bolts 3rd Iteration - 61 Nm / 45 ft.lbs.
Cylinder Head Bolts 4th Iteration Bolts #1-10- 149 Nm / 110 ft.lbs.
Cylinder Head Bolts 5th Iteration Bolt #11- 135 Nm / 100 ft.lbs.
Cylinder Head Bolts 6th Iteration Bolts #12-14- 149 Nm / 110 ft.lbs.
Cylinder Head Cover Bolts - 110 Nm / 85 in.lbs.

Distributor Clamp Bolt - 23 Nm / 204 in.lbs.

Drive Belt Tensioner To Mounting Bracket - 67 Nm / 50 ft.lbs.
Drive Belt To Block Bolts - 47 Nm / 35 ft.lbs.
Drive Belt Pulley Bolt - 57 Nm / 42 ft.lbs.

Engine Mount Front Support Bracket Bolts - 61 Nm / 45 ft.lbs.
Engine Mount Front Support Cushion Bolts/Nuts - 41 Nm / 30 ft.lbs.
Engine Mount Front Support Cushion Bracket Bolts- 54 Nm / 40 ft.lbs.
Engine Mount Front Support Cushion Bracket Stud Nuts- 41 Nm / 30 ft.lbs.
Engine Mount Front Cushion Through Bolts - 65 Nm / 48 ft.lbs.

Engine Mount Rear Crossmember-to-Sill Bolts - 41 Nm / 30 ft.lbs.
Engine Mount Rear Insulator Stud Assembly Nut - 41 Nm / 30 ft.lbs.
Engine Mount Rear Support Cushion / Crossmember Nuts - 22 Nm / 192 in.lbs.
Engine Mount Rear Support Cushion / Support Bracket - 75 Nm / 55 ft.lbs.
Engine Mount Rear Support Cushion / Support Bracket Nuts - 75 Nm / 55 ft.lbs.
Engine Mount Rear Support Cushion / Support Bracket Bolts - 46 Nm / 34 ft.lbs.

Intake Manifold 1st Iteration (Bolt 1-5) - 33 Nm / 24 ft.lbs.
Intake Manifold 2nd Iteration (Bolt 6-7) - 31 Nm / 23 in.lbs.
Intake Manifold 3rd Iteration (Bolt 8-11)- 33 Nm / 24 ft.lbs

Exhaust Manifold Bolts - 27 Nm / 20 ft.lbs.

Flywheel Converter Housing Bolts - 38 Nm / 28 ft.lbs.
Flywheel Crankshaft Bolts - 143 Nm / 105 ft.lbs.

Oil Pan Bolts - 10 Nm / 89 in.lbs.
Oil Pain Drain Plug - 34 Nm / 25 ft.lbs.
Oil Pump Attaching Bolts - 23 Nm / 17 ft.lbs.
Oil Pump Cover Bolts - 11 Nm / 95 in.lbs.

Rocker Arm Bolts - 28 Nm / 21 ft.lbs.
Spark Plugs - 37Nm / 27 ft.lbs.
Starter Mounting Bolts - 45 Nm / 33 ft.lbs.
Thermostat Mounting Bolts - 18 Nm / 156 in.lbs.
Throttle Body Bolts - 10 Nm / 89 in.lbs.
Vibration Damper Retainer Bolt - 108 Nm / 80 ft. lbs.

Water Pump Block Bolt - 31 Nm / 270 in.lbs.

ENGINE - 5.2L V8

Alternator Mounting Bolt - 41 Nm / 30 ft.lbs.
Alternator Pivot Bolt - 41 Nm / 30 ft.lbs.
Battery/Ground Terminal Nuts - 8.5 Nm / 75 in.lbs.

Adjusting Strap Bolt - 23 Nm / 200 in.lbs.
Bell Housing Bolts - 41 Nm / 30 ft.lbs.
Camshaft Bolt - 68 Nm / 50 ft.lbs.
Camshaft Thrust Plate Bolts - 24 Nm / 210 in.lbs.
Chain Case Cover Bolts - 41 Nm / 30 ft.lbs.
Connecting Rod Cap Bolts - 61 Nm / 45 ft.lbs.
Crankshaft Main Bearing Cap Bolts - 115 Nm / 85 ft. lbs.

Cylinder Head Bolts 1st Step - 68 Nm / 50 ft.lbs
Cylinder Head Bolts 2nd Step - 143 Nm / 105 ft.lbs.
Cylinder Head Collar Studs - 13 Nm / 115 in.lbs.
Cylinder Head Cover Bolts - 11 Nm / 95 in.lbs.

Distributor Hold Down Clamp Bolt - 23 Nm / 204 in.lbs.
Distributor Cap Hold-down - 3 Nm / 26 in.lbs.

Drive Belt Tensioner To Mounting Bracket - 67 Nm / 50 ft.lbs.
Drive Belt To Block Bolts - 41 Nm / 30 ft.lbs.
Drive Belt Pulley Bolt - 61 Nm / 45 ft.lbs.

Engine Mount Front Left Bracket Top Bolts - 65 Nm / 48 ft.lbs.
Engine Mount Front Left Bracket Side Nuts - 95 Nm / 70 ft.lbs.
Engine Mount Front Left Side and Bottom Bolts - 121 Nm / 89 ft.lbs.
Engine Mount Front Left Through Bolt Nuts - 121 Nm / 89 ft.lbs.
Engine Mount Front Right Bracket Bolts - 65 Nm / 48 ft.lbs.
Engine Mount Front Right Through Bolt Nuts - 65 Nm / 48 ft.lbs.
Engine Mount Front Support Insulator Bolts - 88 Nm / 65 ft.lbs.
Engine Mount Rear Through Bolt - 67 Nm / 48 ft.lbs.
Engine Mount Rear Assembly Bolt - 75 Nm / 55 ft.lbs.
Engine Mount Rear Clevis Bracket-to-Crossmember - 41 Nm / 30 ft.lbs.

IAC Motor to Throttle Body - 7 Nm / 60 in.lbs.

Intake Manifold Lower 1st Iteration (Bolt 1-4) - 8 Nm / 72 in.lbs.
Intake Manifold Lower 1st Iteration (Bolt 5-12) - 8 Nm / 72 in.lbs.
Intake Manifold Lower 2nd Iteration - 16 Nm / 12 ft.lbs

Intake Manifold Upper 1st Iteration - 2.7 Nm / 24 in.lbs.
Intake Manifold Upper 2nd Iteration - 5.4 Nm / 48 in.lbs.
Intake Manifold Upper 3rd Iteration - 9.5 Nm / 84 in.lbs.

Exhaust Manifold Bolts - 27 Nm / 20 ft.lbs.
Exhaust Manifold Nuts - 20 Nm / 15 ft.lbs.
Exhaust Manifold To Head Bolts - 34 Nm / 25 ft.lbs.
Exhaust Manifold To Exhaust Pipe - 26 Nm / 19 ft.lbs

Oil Pan Bolts - 24 Nm / 215 in.lbs.
Oil Pain Drain Plug - 34 Nm / 25 ft.lbs.
Oil Pump Attaching Bolts - 41 Nm / 30 ft.lbs.
Oil Pump Cover Bolts - 11 Nm / 95 in.lbs.

Rocker Arm Bolts - 28 Nm / 21 ft.lbs.
Spark Plugs - 41 Nm / 30 ft.lbs.
Starter Mounting Bolts - 68 Nm / 50 ft.lbs.
Thermostat Mounting Bolts - 22 Nm / 16 ft.lbs.
Throttle Body Bolts - 23 Nm / 200 in.lbs.
Torque Converter Drive Plate Bolts - 31 Nm / 270 in.lbs.
Transmission Support Bracket Adapter Bolts - 60 Nm / 44 ft.lbs.
Transmission-to-Clutch Bolts - 68 Nm / 50 ft.lbs.
Vibration Damper Retainer Bolt - 183 Nm / 135 ft. lbs.

Water Pump Case Cover Bolt - 41 Nm / 30 ft.lbs.
Water Pump Pulley - 16 ft.lbs.
Water Pump Pulley Bolts - 27 Nm / 20 ft.lbs.

TRANSMISSION

Flex Plate 4.0L - 143 Nm / 105 ft.lbs.
Flex Plate 5.2L/5.9L - 75 Nm / 55 ft.lbs.
Fluid Filter - 4 Nm / 35 in.lbs.
Cooler Line Fittings - 13 ft.lbs.
Fluid Pain - 17 Nm / 13 ft.lbs.
Fluid Pump - 20 Nm / 15 ft.lbs.
Valve Body Mounting Bolts - 12 Nm / 100 in.lbs.

TRANSFER CASE

Crossmember Bolt - 41-47 Nm / 30-35 ft.lbs.
Detent Plug - 16-24 Nm / 12-18 ft.lbs
Drain/Fill Plug - 41-54 Nm / 30-40 ft.lbs.
Electric Switch - 20-34 Nm / 15-25 ft.lbs.
Front Bearing Retainer Bolts - 16-24 Nm / 12-18 ft.lbs.
Case Half Bolts - 27-34 Nm / 20-25 ft.lbs.
Output Yoke Nut - 122-176 Nm / 90-130 ft.lbs.
Shift Lock Nut - 27-34 Nm / 20-25 ft.lbs.
Shift Rod Bolt - 11-20 Nm / 96-180 in.lbs.
Rear Extension Bolts - 27-34 Nm / 20-25 ft.lbs
Mount Stud Nuts - 33-41 Nm / 24-30 ft.lbs.
U-Joint Clamp Bolts - 16-22 Nm / 12-16 ft.lbs.

FUEL SYSTEM

Fuel Pump Locknut - 34 Nm / 25 ft.lbs.
Fuel Rail Mounting Bolts - 23 Nm / 200 in.lbs.
Fuel Supply Hose Clamps - 1 Nm / 15 in.lbs.

__________________
[B]- REST IN PEACE, RATMONKEY - [/B]

[URL="http://www.jeepforum.com/forum/f13/isers-build-thread-1401938/"][B]MY BUILD THREAD LINK[/B] - [I]Updated on THU 23MAY2013[/I][/URL]

[B]Specs[/B]- 97 ZJ 5.2L - 4" Zone Lift - 285/75R16 Cooper STT
[B]Upcoming Projects[/B]- Front Axle Swap. On the look out for HP30.
_______________________________________________

[B][I]"lead me, follow me or get the hell out of my way"[/I][/B]
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Unread 10-07-2012, 06:44 AM   #2
Scopez
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Location: Aiken, SC
Posts: 1,715
Holy ****! Great job man. This is alot easier than having to dig through a FSM sometimes.
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Unread 10-07-2012, 07:26 AM   #3
KoreaZJ
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Print this out and laminate a copy for inside the toolbox.

Nice work!
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Unread 10-07-2012, 08:47 AM   #4
iser
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Join Date: Jun 2012
Location: Fairbanks, AK
Posts: 674
never underestimate what a man can accomplish when he is forced to sit in front of a computer for 24 hours.
__________________
[B]- REST IN PEACE, RATMONKEY - [/B]

[URL="http://www.jeepforum.com/forum/f13/isers-build-thread-1401938/"][B]MY BUILD THREAD LINK[/B] - [I]Updated on THU 23MAY2013[/I][/URL]

[B]Specs[/B]- 97 ZJ 5.2L - 4" Zone Lift - 285/75R16 Cooper STT
[B]Upcoming Projects[/B]- Front Axle Swap. On the look out for HP30.
_______________________________________________

[B][I]"lead me, follow me or get the hell out of my way"[/I][/B]
- gen. george patton
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Unread 10-07-2012, 09:08 AM   #5
kachink
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Wow, that will make a great quick reference chart. Thanks for sharing it!
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Unread 10-08-2012, 03:40 AM   #6
hdrocknroll
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Cool ! good job man
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Unread 10-08-2012, 06:45 AM   #7
ssands85
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Sticky....?
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Unread 10-08-2012, 09:07 AM   #8
PolkaPower
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It doesn't have the torque specs for the muffler bearings or headlight fluid reservoir.
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Unread 10-08-2012, 09:12 AM   #9
ssands85
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I thought that it was common knowledge that preload on the muffler bearings was 650 ft. Lbs. And then back it off 1 full turn.....?
The headlight fluid res. on the other hand... I got nuthin.
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Unread 10-08-2012, 09:52 AM   #10
Uniblurb
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Yep, reminds me of work when we used to send the new interns back to the shop to find the key to start the chainsaw.

Hey iser, great write up and thanks for taking the time to do it!

For those who may not be familiar with the forum you can click on "Thread Tools" at the top of iser's first post and "Show Printable Version" for printing the torque specs out.
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Unread 02-19-2013, 10:37 PM   #11
KurtLynch
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Quote:
Originally Posted by iser
The following torque specifications were taken from 93-98 Jeep Grand Cherokee Factory Service Manual for 4.0L I6 and 5.2L V8:

FRONT AXLE - D30

D30 Carrier Bearing Cap Bolt - 61 Nm / 45 ft.lbs.
D30 Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D30 Fill Plug - 34 Nm / 25 ft.lbs.
D30 Pinion Shaft Nut - 271-474 Nm / 200-350 ft.lbs.
D30 Pinion Mate Shaft Lock Screw - 16.24 Nm / 12 ft.lbs.
D30 Ring Gear Mounting Bolts - 95-122 Nm / 70-90 ft.lbs.

REAR AXLE - D35

D35 Carrier Bearing Cap Bolt - 77 Nm / 57 ft.lbs.
D35 Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D35 Pinion Shaft Nut - 271-474 Nm / 200-350 ft.lbs.
D35 Pinion Mate Shaft Lock Screw - 16.25 Nm / 12 ft.lbs.
D35 Ring Gear Mounting Bolts - 95-122 Nm / 70-90ft.lbs.ft

REAR AXLE - D44a

D44a Carrier Bearing Cap Bolt - 85 Nm / 63 ft.lbs.
D44a Cover Mounting Bolts - 41 Nm / 30 ft.lbs.
D44a Pinion Shaft Nut - 298-380 Nm / 220-280 ft.lbs.
D44a Pinion Mate Shaft Lock Screw - 17.6 Nm / 13 ft.lbs.
D44a Ring Gear Mounting Bolts - 108 Nm / 80 ft.lbs.ft

DRIVESHAFTS

Front Driveshaft Front Yoke Bolts - 27 Nm / 20 ft.lbs.
Front Driveshaft Rear Yoke Bolts - 41 Nm / 30 ft.lbs.
Front Driveshaft Lock Nut - 115 Nm / 85 ft.lbs.
Rear Driveshaft Rear Yoke Bolts - 19 Nm / 14 ft.lbs.

STEERING

Upper Ball Joint Castle Nut - 101 Nm / 75 ft.lbs.
Lower Ball Joint Castle Nut - 108 Nm / 80 ft.lbs.
Pitman Arm Shaft Nut - 251 Nm / 185 ft.lbs.
Drag Link to Pitman Arm Nut - 81 Nm / 60 ft.lbs.
Drag Link to Knuckle Nut - 47 Nm / 35 ft.lbs.
Drag Link Clamp Bolts - 49 Nm / 36 ft.lbs.
Tie Rod Clamp Bolts - 49 Nm / 35 ft.lbs
Tie Rod Knuckle - 47 Nm / 35 ft.lbs
Tie Rod to Drag Link - 75 Nm / 55 ft.lbs.

Power Steering Pump Mounting Bolts - 27 Nm / 20 ft.lbs.
Power Steering Pump Flow Control Valve - 75 Nm / 55 ft.lbs.
Power Steering Pressure Line - 28 Nm / 21 ft.lbs
Power Steering Return Line - 28 Nm / 21 ft.lbs
Steering Column Bracket Nuts - 12 Nm / 105 in.lbs.
Steering Column Toe Plate Bolts - 12 Nm / 105 in.lbs.

Steering Gear Adjustment Cap Locknut - 108 Nm / 80 ft.lbs.
Steering Gear Adjustment Screw Locknut - 49 Nm / 36 ft.lbs.
Steering Gear to Frame Bolts - 88 Nm / 65 ft.lbs.
Steering Gear Pitman Shaft Nut - 251 Nm / 185 ft.lbs.
Steering Gear Rack Piston Plug - 150 Nm / 111 ft.lbs.
Steering Gear Side Cover Bolts - 60 Nm / 44 ft.lbs.
Steering Gear Return Guide Clamp Bolt - 58 Nm / 43 ft.lbs.
Steering Shaft Coupler Bolts - 49 Nm / 36 ft.lbs.
Steering Wheel Mounting Nut - 61 Nm / 45 ft.lbs.

SUSPENSION

Front Sway Bar Link Upper Nut - 61 Nm / 45 ft.lbs.
Front Sway Bar Link Lower Nut - 95 Nm / 70 ft.lbs.
Rear Sway Bar Mounting Nut - 36 Nm / 27 ft.lbs.
Steering Stabilizer Frame Bolt - 74 Nm / 55 ft.lbs
Steering Stabilizer Drag Link Nut - 74 Nm / 55 ft.lbs

Front Shock Absorber Upper Nut - 23 Nm / 17 ft.lbs.
Front Shock Absorber Lower Nut - 28 Nm / 250 in.lbs.
Rear Shock Absorber Upper Nut - 70 Nm / 52 ft.lbs.
Rear Shock Absorber Lower Nut - 92 Nm / 68 ft.lbs.

Front Upper Control Arm - 75 Nm / 55 ft.lbs.
Front Lower Control Arm (Axle) - 115 Nm / 85 ft.lbs.
Front Lower Control Arm (Frame) - 176 Nm / 130 ft.lbs.
Rear Upper Control Arm - 75 Nm / 55 ft.lbs.
Rear Lower Control Arm - 176 Nm / 130 ft.lbs.

Coil Retainer Clip - 25 ft.lbs.
Lug Nut - 109-150 Nm / 80-110 ft.lbs.
Hub/Knuckle Mounting Bolts - 102 Nm / 75 ft.lbs
Hub Nut - 237 Nm / 175 ft.lbs.

BRAKE SYSTEM

Brake Caliper Mounting Bolts - 7-15 ft.lbs.
Brake Hose Tube Nut to Master Cylinder - 16 Nm / 12 ft.lbs.
Brake Hose Tube nut to Combination valve - 21 Nm / 15 ft.lbs.
Brake Hose Tube Nut to Hydraulic Control Unit - 16 Nm / 12 ft.lbs.
Brake Hose Banjo Bolt - 31 Nm / 23 ft.lbs.
Brake Master Cylinder Mounting Bolts - 18 Nm / 13 ft.lbs.
Parking Brake Cable Retainer Nut - 1-2 Nm / 12-16 in.lbs.
Parking Brake lever Mounting Screws - 10-14 Nm / 7-10 ft.lbs.
Vacuum Brake Booster Mounting Nuts - 39 Nm / 29 ft.lbs.

CRUISE CONTROL

Cruise Control Servo Mounting Bracket-to-Servo Nut - 8.5 Nm / 75 in.lbs
Cruise Control Servo Mounting Bracket-to-Body Nut - 5 Nm / 47 in.lbs.
Cruise Control Switch Module Mounting Screws - 1.5 Nm / 15 in.lbs.
Cruise Control Vacuum Reservoir Mounting Bolts - 3 Nm / 30 in.lbs.

EXHAUST SYSTEM

Exhaust Pipe U-Bolt Clamp Nuts - 61 Nm / 45 ft.lbs.
Exhaust Pipe Mounting Bolts - 22 Nm / 192 in.lbs.
Catalyst Heat Shield Bolts - 5 Nm / 45 in.lbs.
EVAP Canister Mounting Nuts - 9 Nm / 80 in.lbs.
EVAP Canister Purge Solenoid Mounting Nuts - 5 Nm / 45 in.lbs.
LDP Pump Bracket Nuts - 7 Nm / 60 in.lbs.

SENSORS

Accel/Decel Sensor - 8 Nm / 6 ft.lbs.
Wheel Speed Sensor Front - 34-50 in.lbs.
Wheel Speed Sensor Rear - 106-124 in.lbs.
MAP Sensor - 3 Nm / 25 in.lbs.
Crankshaft Position Sensor - 8 Nm / 70 in.lbs.
Coolant Temperature Sensor - 11 Nm / 8 ft.lbs.
Camshaft Position Sensor - 8 Nm / 70 in.lbs.
Intake Air Temperature Sensor - 28 Nm / 20 ft.lbs.
Oxygen Sensors - 30 Nm / 22 ft.lbs.
Throttle Position Sensor - 7 Nm / 60 in.lbs.

RADIATOR

Radiator Upper Isolator to Crossmember - 3 Nm / 20 in.lbs.
Radiator Upper Isolator to Radiator - 4 Nm / 36 in.lbs.
Radiator Brace Bolts - 10 Nm / 90 in.lbs.
Radiator Upper Crossmember To Body - 10 Nm / 90 in.lbs.

ENGINE - 4.0L I6

Alternator Mounting Bolt - 41 Nm / 30 ft.lbs.
Alternator Pivot Bolt - 41 Nm / 30 ft.lbs.
Battery/Ground Terminal Nuts - 8.5 Nm / 75 in.lbs.

Block Heater Nut- 2 Nm / 16 in.lbs.
Camshaft Sprocket Bolt - 108 Nm / 80 ft.lbs.
Camshaft Thrust Plate Bolts - 24 Nm / 210 in.lbs.
Clutch Cover-to-Flywheel Bolts - 54 Nm / 40 ft.lbs.
Coil Bracket-to-Block - 22 Nm / 192 in.lbs
Connecting Rod Nuts - 45 Nm / 33 ft.lbs.
Cylinder Block Drain Plugs- 34 Nm / 25 ft. lbs.

Cylinder Head Bolts 1st Iteration- 30 Nm / 22 ft.lbs
Cylinder Head Bolts 2nd Iteration - 61 Nm / 45 ft.lbs.
Cylinder Head Bolts 3rd Iteration - 61 Nm / 45 ft.lbs.
Cylinder Head Bolts 4th Iteration Bolts #1-10- 149 Nm / 110 ft.lbs.
Cylinder Head Bolts 5th Iteration Bolt #11- 135 Nm / 100 ft.lbs.
Cylinder Head Bolts 6th Iteration Bolts #12-14- 149 Nm / 110 ft.lbs.
Cylinder Head Cover Bolts - 110 Nm / 85 in.lbs.

Distributor Clamp Bolt - 23 Nm / 204 in.lbs.

Drive Belt Tensioner To Mounting Bracket - 67 Nm / 50 ft.lbs.
Drive Belt To Block Bolts - 47 Nm / 35 ft.lbs.
Drive Belt Pulley Bolt - 57 Nm / 42 ft.lbs.

Engine Mount Front Support Bracket Bolts - 61 Nm / 45 ft.lbs.
Engine Mount Front Support Cushion Bolts/Nuts - 41 Nm / 30 ft.lbs.
Engine Mount Front Support Cushion Bracket Bolts- 54 Nm / 40 ft.lbs.
Engine Mount Front Support Cushion Bracket Stud Nuts- 41 Nm / 30 ft.lbs.
Engine Mount Front Cushion Through Bolts - 65 Nm / 48 ft.lbs.

Engine Mount Rear Crossmember-to-Sill Bolts - 41 Nm / 30 ft.lbs.
Engine Mount Rear Insulator Stud Assembly Nut - 41 Nm / 30 ft.lbs.
Engine Mount Rear Support Cushion / Crossmember Nuts - 22 Nm / 192 in.lbs.
Engine Mount Rear Support Cushion / Support Bracket - 75 Nm / 55 ft.lbs.
Engine Mount Rear Support Cushion / Support Bracket Nuts - 75 Nm / 55 ft.lbs.
Engine Mount Rear Support Cushion / Support Bracket Bolts - 46 Nm / 34 ft.lbs.

Intake Manifold 1st Iteration (Bolt 1-5) - 33 Nm / 24 ft.lbs.
Intake Manifold 2nd Iteration (Bolt 6-7) - 31 Nm / 23 in.lbs.
Intake Manifold 3rd Iteration (Bolt 8-11)- 33 Nm / 24 ft.lbs

Exhaust Manifold Bolts - 27 Nm / 20 ft.lbs.

Flywheel Converter Housing Bolts - 38 Nm / 28 ft.lbs.
Flywheel Crankshaft Bolts - 143 Nm / 105 ft.lbs.

Oil Pan Bolts - 10 Nm / 89 in.lbs.
Oil Pain Drain Plug - 34 Nm / 25 ft.lbs.
Oil Pump Attaching Bolts - 23 Nm / 17 ft.lbs.
Oil Pump Cover Bolts - 11 Nm / 95 in.lbs.

Rocker Arm Bolts - 28 Nm / 21 ft.lbs.
Spark Plugs - 37Nm / 27 ft.lbs.
Starter Mounting Bolts - 45 Nm / 33 ft.lbs.
Thermostat Mounting Bolts - 18 Nm / 156 in.lbs.
Throttle Body Bolts - 10 Nm / 89 in.lbs.
Vibration Damper Retainer Bolt - 108 Nm / 80 ft. lbs.

Water Pump Block Bolt - 31 Nm / 270 in.lbs.

ENGINE - 5.2L V8

Alternator Mounting Bolt - 41 Nm / 30 ft.lbs.
Alternator Pivot Bolt - 41 Nm / 30 ft.lbs.
Battery/Ground Terminal Nuts - 8.5 Nm / 75 in.lbs.

Adjusting Strap Bolt - 23 Nm / 200 in.lbs.
Bell Housing Bolts - 41 Nm / 30 ft.lbs.
Camshaft Bolt - 68 Nm / 50 ft.lbs.
Camshaft Thrust Plate Bolts - 24 Nm / 210 in.lbs.
Chain Case Cover Bolts - 41 Nm / 30 ft.lbs.
Connecting Rod Cap Bolts - 61 Nm / 45 ft.lbs.
Crankshaft Main Bearing Cap Bolts - 115 Nm / 85 ft. lbs.

Cylinder Head Bolts 1st Step - 68 Nm / 50 ft.lbs
Cylinder Head Bolts 2nd Step - 143 Nm / 105 ft.lbs.
Cylinder Head Collar Studs - 13 Nm / 115 in.lbs.
Cylinder Head Cover Bolts - 11 Nm / 95 in.lbs.

Distributor Hold Down Clamp Bolt - 23 Nm / 204 in.lbs.
Distributor Cap Hold-down - 3 Nm / 26 in.lbs.

Drive Belt Tensioner To Mounting Bracket - 67 Nm / 50 ft.lbs.
Drive Belt To Block Bolts - 41 Nm / 30 ft.lbs.
Drive Belt Pulley Bolt - 61 Nm / 45 ft.lbs.

Engine Mount Front Left Bracket Top Bolts - 65 Nm / 48 ft.lbs.
Engine Mount Front Left Bracket Side Nuts - 95 Nm / 70 ft.lbs.
Engine Mount Front Left Side and Bottom Bolts - 121 Nm / 89 ft.lbs.
Engine Mount Front Left Through Bolt Nuts - 121 Nm / 89 ft.lbs.
Engine Mount Front Right Bracket Bolts - 65 Nm / 48 ft.lbs.
Engine Mount Front Right Through Bolt Nuts - 65 Nm / 48 ft.lbs.
Engine Mount Front Support Insulator Bolts - 88 Nm / 65 ft.lbs.
Engine Mount Rear Through Bolt - 67 Nm / 48 ft.lbs.
Engine Mount Rear Assembly Bolt - 75 Nm / 55 ft.lbs.
Engine Mount Rear Clevis Bracket-to-Crossmember - 41 Nm / 30 ft.lbs.

IAC Motor to Throttle Body - 7 Nm / 60 in.lbs.

Intake Manifold Lower 1st Iteration (Bolt 1-4) - 8 Nm / 72 in.lbs.
Intake Manifold Lower 1st Iteration (Bolt 5-12) - 8 Nm / 72 in.lbs.
Intake Manifold Lower 2nd Iteration - 16 Nm / 12 ft.lbs

Intake Manifold Upper 1st Iteration - 2.7 Nm / 24 in.lbs.
Intake Manifold Upper 2nd Iteration - 5.4 Nm / 48 in.lbs.
Intake Manifold Upper 3rd Iteration - 9.5 Nm / 84 in.lbs.

Exhaust Manifold Bolts - 27 Nm / 20 ft.lbs.
Exhaust Manifold Nuts - 20 Nm / 15 ft.lbs.
Exhaust Manifold To Head Bolts - 34 Nm / 25 ft.lbs.
Exhaust Manifold To Exhaust Pipe - 26 Nm / 19 ft.lbs

Oil Pan Bolts - 24 Nm / 215 in.lbs.
Oil Pain Drain Plug - 34 Nm / 25 ft.lbs.
Oil Pump Attaching Bolts - 41 Nm / 30 ft.lbs.
Oil Pump Cover Bolts - 11 Nm / 95 in.lbs.

Rocker Arm Bolts - 28 Nm / 21 ft.lbs.
Spark Plugs - 41 Nm / 30 ft.lbs.
Starter Mounting Bolts - 68 Nm / 50 ft.lbs.
Thermostat Mounting Bolts - 22 Nm / 16 ft.lbs.
Throttle Body Bolts - 23 Nm / 200 in.lbs.
Torque Converter Drive Plate Bolts - 31 Nm / 270 in.lbs.
Transmission Support Bracket Adapter Bolts - 60 Nm / 44 ft.lbs.
Transmission-to-Clutch Bolts - 68 Nm / 50 ft.lbs.
Vibration Damper Retainer Bolt - 183 Nm / 135 ft. lbs.

Water Pump Case Cover Bolt - 41 Nm / 30 ft.lbs.
Water Pump Pulley - 16 ft.lbs.
Water Pump Pulley Bolts - 27 Nm / 20 ft.lbs.

TRANSMISSION

Flex Plate 4.0L - 143 Nm / 105 ft.lbs.
Flex Plate 5.2L/5.9L - 75 Nm / 55 ft.lbs.
Fluid Filter - 4 Nm / 35 in.lbs.
Cooler Line Fittings - 13 ft.lbs.
Fluid Pain - 17 Nm / 13 ft.lbs.
Fluid Pump - 20 Nm / 15 ft.lbs.
Valve Body Mounting Bolts - 12 Nm / 100 in.lbs.

TRANSFER CASE

Crossmember Bolt - 41-47 Nm / 30-35 ft.lbs.
Detent Plug - 16-24 Nm / 12-18 ft.lbs
Drain/Fill Plug - 41-54 Nm / 30-40 ft.lbs.
Electric Switch - 20-34 Nm / 15-25 ft.lbs.
Front Bearing Retainer Bolts - 16-24 Nm / 12-18 ft.lbs.
Case Half Bolts - 27-34 Nm / 20-25 ft.lbs.
Output Yoke Nut - 122-176 Nm / 90-130 ft.lbs.
Shift Lock Nut - 27-34 Nm / 20-25 ft.lbs.
Shift Rod Bolt - 11-20 Nm / 96-180 in.lbs.
Rear Extension Bolts - 27-34 Nm / 20-25 ft.lbs
Mount Stud Nuts - 33-41 Nm / 24-30 ft.lbs.
U-Joint Clamp Bolts - 16-22 Nm / 12-16 ft.lbs.

FUEL SYSTEM

Fuel Pump Locknut - 34 Nm / 25 ft.lbs.
Fuel Rail Mounting Bolts - 23 Nm / 200 in.lbs.
Fuel Supply Hose Clamps - 1 Nm / 15 in.lbs.
5.9 valve cover?

Sent from my iPhone using JeepForum
KurtLynch is offline   Reply With Quote Quick reply to this message
Unread 02-19-2013, 10:44 PM   #12
CatSplat
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1994 ZJ 
 
Join Date: Jul 2009
Location: Calgary, Alberta
Posts: 1,216
Quote:
Originally Posted by KurtLynch View Post
5.9 valve cover?

Sent from my iPhone using JeepForum
Cylinder Head Collar Studs - 13 Nm / 115 in.lbs.
Cylinder Head Cover Bolts - 11 Nm / 95 in.lbs.
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Unread 02-19-2013, 11:53 PM   #13
5-90
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Posts: 5,344
I've got lots of stuff like that on my site - www.kelleyswip.com/tech.html, and navigate. All specs from FSM, all tabled, and should print neatly.
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Unread 03-17-2013, 12:26 PM   #14
iser
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1997 ZJ 
 
Join Date: Jun 2012
Location: Fairbanks, AK
Posts: 674
Quote:
Originally Posted by 5-90 View Post
I've got lots of stuff like that on my site - www.kelleyswip.com/tech.html, and navigate. All specs from FSM, all tabled, and should print neatly.
awesome website!!! mad props to you!!!
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Unread 03-17-2013, 04:36 PM   #15
Candymancan
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1998 ZJ 
 
Join Date: Aug 2010
Location: Virginia
Posts: 3,822
Quote:
Originally Posted by CatSplat View Post
Cylinder Head Collar Studs - 13 Nm / 115 in.lbs.
Cylinder Head Cover Bolts - 11 Nm / 95 in.lbs.
I think he means the valve cover not the cylinder head.. The valve covers i believe are something like 10-13ft lbs it isnt alot.. I believe they are the same as the transmission pan
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