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Unread 01-19-2010, 08:56 AM   #1
ajbadger3
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ZJ Headlight aiming

I know this has been discussed numerous times already, but I've searched and searched the forum for an answer with no luck. Can someone show me (ideally with a photo or two) where the headlight adjustment screws are on a ZJ? Thanks.

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Unread 01-19-2010, 12:59 PM   #2
revlis240
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open the hood, look at the back and side the headlight housing. There are 2 things to turn, one for vertical and one for horizontal. Both use a 6mm allen head. Its the only thing there that uses an allen.

HTH
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Unread 01-19-2010, 02:10 PM   #3
torchd
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that reminds me, I need to adjust mine..

Like he said above they are right there on top of the headlights. The top of the screw looks like a star..
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Unread 01-19-2010, 02:24 PM   #4
ajbadger3
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Thanks guys! I appreciate the help.
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Unread 01-19-2010, 02:36 PM   #5
HighLonesome
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Spray WD40 in the adjuster holes and work the adjuster back and forth to loosen it up. The plastic gears can strip out easy.
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Unread 01-19-2010, 03:16 PM   #6
torchd
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how high should the beam pattern be? I am not sure if my lights are to low or to high....
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Unread 01-19-2010, 03:41 PM   #7
ratmonkey
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Quote:
Originally Posted by revlis240 View Post
open the hood, look at the back and side the headlight housing. There are 2 things to turn, one for vertical and one for horizontal. Both use a 6mm allen head. Its the only thing there that uses an allen.

HTH
Abe
they're torx, not allen. t-30 iirc.
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Unread 01-19-2010, 03:46 PM   #8
LordHobbit
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Allen on my '93
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Unread 01-20-2010, 07:35 AM   #9
ajbadger3
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Quote:
Originally Posted by LordHobbit View Post
Allen on my '93
6mm allen on my '94 as well.
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Unread 01-20-2010, 11:04 AM   #10
JesseOR
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Even Haynes says allen for ALL ZJ's.

Outer screw-verticle

Inner screw-horizontal

They are set below the sheet metal over the headlights. Look down and you'll see them.


I think the proper aiming is at 25ft the beam should be at the horizontal center line(floor to center of headlight) and verticle center line(center of jeep to center of headlight) of each head light.

This should be done on a flat/level surface and a wall and Haynes says a 1/2 full gas tank(that I don't think matters too much).
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Last edited by JesseOR; 01-20-2010 at 11:32 AM..
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Unread 01-20-2010, 05:45 PM   #11
ratmonkey
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Quote:
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Even Haynes says allen for ALL ZJ's.
haynes sucks. to put it simply. great for changing your oil, sometimes.


will a hex bit fit into a torx head? yes. is it right? no.
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Unread 01-20-2010, 06:05 PM   #12
JesseOR
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Can you fit a torx in a hex? Yes.

You can look and see whether they are hex or torx. Its a big difference. Mine are definitely hex.

And I love haynes. Its great for the "back yard" mechanic. Granted they don't go as deep as some but they work.
To each his own. They don't work for you.


And by the way, haynes has correct info.
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Unread 01-20-2010, 06:40 PM   #13
ratmonkey
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haynes is what?

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'97 zj 5.2, some stuff, some other suff, and some things that even work sometimes.

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Unread 01-20-2010, 06:46 PM   #14
JesseOR
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Hmmmm...

That looks nothing like ours. Yours is a different body style. That doesn't even look factory. Is that looking down from above?

Ours have a large plastic disc ontop that is clearly a hex.
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Unread 01-20-2010, 06:49 PM   #15
JesseOR
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I don't know if you realized that mr '97.

His is a '94, which is same body style as my '93
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