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Unread 06-06-2012, 11:42 AM   #1
BigClay
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Wiring for Hella 500s question

I am a complete noob when it comes to wiring lights (well wiring anything). So I have a set of Hella 500s that came with a harness and a switch. Anyone have some good pics of how they wired them in their ZJ? I am going to put them on my ARB, and not sure how to do the wiring. Any help or suggestions appreciated.

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Unread 06-07-2012, 05:51 AM   #2
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Trying to wire it up this weekend so any pictures or advice would help.
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Unread 06-07-2012, 06:29 AM   #3
squazz
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this that you got?

it's straight forward did it not come with written instructions?
diagram
http://www.hella.com/produktion/HellaUSA/WebSite/MiscContent/Download/Drivers/Lighting/BasicWiringDiagram1.pdf
mounting instructions
http://www.hella.com/produktion/HellaUSA/WebSite/MiscContent/Download/Drivers/Lighting/500550MountingInstructions.pdf


I added a second distribution box under the hood (no pic @ this time) to house all the relays and keep them from wetness, instead of having this mess
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Unread 06-07-2012, 06:44 AM   #4
BigClay
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Unfortunately it didn't come with any written instructions and it didn't come with that much wire, so it looks like I will have to splice the wire. Thanks for the links.
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Unread 06-07-2012, 07:43 AM   #5
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http://www.stu-offroad.com/electrica...5/lights-1.htm
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Unread 06-07-2012, 09:19 AM   #6
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Is that speaker cable?
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Unread 06-07-2012, 09:27 AM   #7
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Shouldn't matter what it is as long as it's heavy enough for the amperage draw on it.
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Unread 06-07-2012, 10:31 AM   #8
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I've had a set of Hella's and the wiring kit laying around for 5 years now. That's how much I don't like wiring.
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Unread 06-07-2012, 11:12 AM   #9
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Quote:
Originally Posted by Technohead View Post
I've had a set of Hella's and the wiring kit laying around for 5 years now. That's how much I don't like wiring.
Funny you say that, I got these lights four years ago, and I have been putting this off for that long
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Unread 06-07-2012, 12:19 PM   #10
squazz
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Quote:
Originally Posted by KoreaZJ View Post
Is that speaker cable?
yup bought a 50' roll of it it's actually a 8 gauge?? bin using it for years and years never had a issue
Its heavier then what they supply

I hate dealing with wiring as well feels like it takes forever to get something accomplished and i always end up having a bad connection somewhere cuz of rushing threw it
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Unread 06-07-2012, 01:08 PM   #11
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Quote:
Originally Posted by Technohead View Post
I've had a set of Hella's and the wiring kit laying around for 5 years now. That's how much I don't like wiring.
Quote:
Originally Posted by BigClay View Post
Funny you say that, I got these lights four years ago, and I have been putting this off for that long
I don't like it either, but if you get a good diagram (like that one from StuOffroad) and take your time it's really not too difficult. I'm in the process of wiring up some ProComp lights right now. I did my battery cables not too long ago also. Just make sure you can source everything before you start, I thought it would be easy to find a 30A 4-post relay...I ended up having to order it from Amazon
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