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Unread 07-16-2013, 02:56 PM   #16
Dtperrell
Registered User
1995 ZJ 
 
Join Date: May 2013
Location: Bear Creek, NC
Posts: 125
So I've recently discovered this problem with my 95 and I've read some of the comments and I'm so lost, i have no idea where to even start looking for a solution. can someone help me?

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Unread 07-18-2013, 05:02 PM   #17
gmtech22
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1998 ZJ 
 
Join Date: Jul 2013
Location: Greenville, NC
Posts: 42
My jeep was leaking on the passenger side floor in the front. It would get the a/c box and I/P fuse block soaking wet. I had to take the fuse block out several times to dry it out and added dielectric grease to all the connectors and relays. The water would cause stuff to stay cut on after you turned the ignition off. After sealing off the radio antenna grommet, passenger door pass thru grommet, cleaning the cowl drains, and sealing of the roof rack bolts, it would still leak just as bad as before. I finally found the culprit after taking off the cowl cover. The water was somehow puddling up and flooding over in between the fresh air intake duct of the a/c box and the cowl. Sealed it off with strip caulk and have had a dry floor board since
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Unread 07-18-2013, 05:04 PM   #18
gmtech22
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1998 ZJ 
 
Join Date: Jul 2013
Location: Greenville, NC
Posts: 42
I also had to seal off the a/c drain tube grommet/seal where the a/c box passes through the firewall and added an elbow to the drain tube before fixing all the other leaks
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Unread 07-19-2013, 09:30 PM   #19
Dtperrell
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1995 ZJ 
 
Join Date: May 2013
Location: Bear Creek, NC
Posts: 125
Quote:
Originally Posted by gmtech22 View Post
My jeep was leaking on the passenger side floor in the front. It would get the a/c box and I/P fuse block soaking wet. I had to take the fuse block out several times to dry it out and added dielectric grease to all the connectors and relays. The water would cause stuff to stay cut on after you turned the ignition off. After sealing off the radio antenna grommet, passenger door pass thru grommet, cleaning the cowl drains, and sealing of the roof rack bolts, it would still leak just as bad as before. I finally found the culprit after taking off the cowl cover. The water was somehow puddling up and flooding over in between the fresh air intake duct of the a/c box and the cowl. Sealed it off with strip caulk and have had a dry floor board since
What do you mean by the cowl cover?
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Unread 07-19-2013, 09:41 PM   #20
gmtech22
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1998 ZJ 
 
Join Date: Jul 2013
Location: Greenville, NC
Posts: 42
plastic cover under the wiper arms
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Unread 07-19-2013, 09:46 PM   #21
gmtech22
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1998 ZJ 
 
Join Date: Jul 2013
Location: Greenville, NC
Posts: 42
an example of the area I'm talking about except this is on an xj
cowl-leak-020b.jpg

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Unread 07-21-2013, 09:52 AM   #22
Dtperrell
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1995 ZJ 
 
Join Date: May 2013
Location: Bear Creek, NC
Posts: 125
Quote:
Originally Posted by gmtech22 View Post
an example of the area I'm talking about except this is on an xj
So you put silicone around that white thing?
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Unread 07-21-2013, 04:16 PM   #23
gmtech22
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1998 ZJ 
 
Join Date: Jul 2013
Location: Greenville, NC
Posts: 42
Yea I found it easier to use strip caulking because it's covered for the most part under the cowl. You're trying to seal between the base of the white thing and the metal it protrudes from. On mine I sealed off the one corner you can actually see, and built a wall up around the back and front of it so water could not get to the rear of the white thing.
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