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Unread 06-24-2011, 08:25 PM   #1
3xX
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Front Upper control arm bushing axle replacement help needed

How in the world did you guys get out the bushings on the axle for the front upper control arms?? I have tried a balljoint press, a home made press with washers and threaded rod, and even a BFH!!! I have read numerous people torching the bushing out. Yet most of the people I've seen do that had their axle dropped. I don't have the capability to do that. Only have jack stands and a jack to lift it high enough to droop. Which is why I'm hesitant to proceed with a torch in such close quarters with flammables under the car. Any other suggestions? if I can't figure this out I might have to take her to a shop. Open to ideas from those who have successfully changed their axle control arm bushings.

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Unread 06-24-2011, 09:31 PM   #2
TallyZJ
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Quote:
Originally Posted by 3xX View Post
How in the world did you guys get out the bushings on the axle for the front upper control arms?? I have tried a balljoint press, a home made press with washers and threaded rod, and even a BFH!!! I have read numerous people torching the bushing out. Yet most of the people I've seen do that had their axle dropped. I don't have the capability to do that. Only have jack stands and a jack to lift it high enough to droop. Which is why I'm hesitant to proceed with a torch in such close quarters with flammables under the car. Any other suggestions? if I can't figure this out I might have to take her to a shop. Open to ideas from those who have successfully changed their axle control arm bushings.
Battery drill and a 1" hole saw. Cut the middle out of the bushing so you can crush the inner sleeve and peel it out. Other wise, remove the entire upper arm (one at a time)
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Unread 06-24-2011, 09:52 PM   #3
3xX
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I'll try that. Thanks
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Unread 06-25-2011, 07:27 AM   #4
coralman
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There is a tool made by spx miller that does this. It is part numbers 7603 and 7604 along with 8279 I think. The 4wd axles have tougher bushing mounts than my 2wd straight axle. So with 4wd the above methods should work. On mine however I would be scared to pry on anything given the flimsyness of the mounts so I will be getting the tool.
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Unread 06-25-2011, 09:28 AM   #5
MineRunnerZJ
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I did mine about a month ago, just take a large dril bit (I think we used 3/4") and drill into the rubber. Work the drill bit around the entire bushing and it will eventually cut it out. Once the rubber is removed take either a hacksaw or sawzall and make three or four relief cuts in the metal sleeve (go slowly so you don't cut the axle mount) and tap the sleeve out with a chisel and hammer. Not too bad of a job. I did it myself in an hour, both sides from start to finish.
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Unread 10-09-2011, 09:48 PM   #6
miller98xj
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Any ideas what a shop would charge to change out the uppper CA bushings? I did my lower CA bushings but the uppers CA bushings may be too much of a challenge for me, especially with the axle still in the vehicle.
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Unread 12-16-2011, 10:07 PM   #7
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My sister got a quote form the dealer today : $835 for both UCAs. I laughed! She has an '05 WK.
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Unread 12-17-2011, 12:10 AM   #8
TheHalfWit
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Quote:
Originally Posted by coralman View Post
There is a tool made by spx miller that does this. It is part numbers 7603 and 7604 along with 8279 I think. The 4wd axles have tougher bushing mounts than my 2wd straight axle. So with 4wd the above methods should work. On mine however I would be scared to pry on anything given the flimsyness of the mounts so I will be getting the tool.
I just poked around their site for 15 minutes or so, couldn't find ZJ, but I did find the TJ #30. 8279 is the spacer that goes with that kit, 7932 is the actual remover/installer. 7603 and 7604 are the bolt and nut for the tool.
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Unread 12-17-2011, 01:32 AM   #9
KoreaZJ
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Quote:
Originally Posted by MineRunnerZJ View Post
I did mine about a month ago, just take a large dril bit (I think we used 3/4") and drill into the rubber. Work the drill bit around the entire bushing and it will eventually cut it out. Once the rubber is removed take either a hacksaw or sawzall and make three or four relief cuts in the metal sleeve (go slowly so you don't cut the axle mount) and tap the sleeve out with a chisel and hammer. Not too bad of a job. I did it myself in an hour, both sides from start to finish.
+1 ^^^ except I didn't cut the outer sleeve, just caved it in toward the center to relieve the pressure. Fell right out.
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Unread 07-01-2013, 09:43 AM   #10
drrbr123
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Hi
I am in the UK and would willingly buy the Miller Special Tools , 7932, 7604 and 7603 IF I could acquire them. I think the RHD version of the WJ is even more difficult to get at than the LHD. I'm not too worried about getting the old ones out but I am concerned about getting the new ones in without damaging the axle mounts.
I have found three US sources but, one has $250 minimum for export, one wants $230 for the tools plus another $230 to ship via Bongo which is absurd, the third will not ship outside continental US at all.
Has anybody any (polite) suggestions please? Thank you
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Unread 07-01-2013, 01:07 PM   #11
Glasssplinter
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Lesson learned on these, make sure your new bushings don't require you to reuse the old sleeves. Nothing worse then going through the whole process and then finding out you just destroyed what you should have saved. I torched mine on on the vehicle for one or two because of location but the rest torched them out on the bench. Air hammer works wonders if your bushing has the metal sleeve on it.
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Unread 07-01-2013, 02:15 PM   #12
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Fire.
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Unread 07-01-2013, 04:25 PM   #13
Area11
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I burned all of mine out, even the ones attached to the axle. I also only had jack stands and a jack so just be careful of where the fire is going. After burn out use a wire wheel on a drill to get what is left.
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