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Unread 05-03-2008, 06:25 PM   #1
Elkaholic
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Front drive shaft swap.

I am going to be swaping out the orig. front drive shaft out of my 5.9 (Cv to a double cardan) I ordered the new front yolk for the dana 30. Can i just remove the current yolk nut and replace with the new yolk?? is there anything else I should be aware of?? I am doing this for my 4.5 RE lift. I searched but could not find an answer. I have heard somthing about a pre load?? Then I have heard as long as the wheels don't move when you replace it, it will be fine????

Thanx!!!

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Unread 05-03-2008, 09:17 PM   #2
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any one have any Ideas?
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98 5.9, Platinum 4.5 RE SF all adjustable arms, RE Monotube Shocks, Carolina front drive shaft, Pro Comp Extream Alloys Stryker's, 285/75/16 BFG's KM2's,Stage 1 rock sliders,Confer roof rack,Warn XD9000i winch, 3" Kolak exhaust system, Addco front swaybar and lot's more goodies.. 79 CJ5 AMC 304 33x12.5 Pro Comp X-tream mud tires on 15x12 MT classics. 3" lift.
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Unread 05-03-2008, 09:19 PM   #3
5.9 ANDY
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if you make the pinion nut to tight when you put it back on you will **** your gears REALY bad.
i remember a thread about this coming up about 2 months ago. do a search.
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Quote:
Originally Posted by shift_grind View Post
It's threads like this that make me wonder why people lift there jeeps
its comments like this that make me wonder why some people are jerks.

build thread:http://www.jeepforum.com/forum/f197/...ndard-1056365/
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Unread 05-03-2008, 09:26 PM   #4
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Not an easy task Elk. Are you planning on taking it in to an experienced shop ?
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Unread 05-03-2008, 09:35 PM   #5
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Quote:
Originally Posted by Elkaholic View Post
I am going to be swaping out the orig. front drive shaft out of my 5.9 (Cv to a double cardan) I ordered the new front yolk for the dana 30. Can i just remove the current yolk nut and replace with the new yolk?? is there anything else I should be aware of?? I am doing this for my 4.5 RE lift. I searched but could not find an answer. I have heard somthing about a pre load?? Then I have heard as long as the wheels don't move when you replace it, it will be fine????

Thanx!!!
Yes, you can just take off the old yoke and put on the new yoke. It takes a lot of torque to get the nut loose without air tools. Before loosening the pinion nut, you can paint/scribe a line from the nut to the pinion shaft. When tightening the pinion nut back down with the new yoke (it takes a lot of torque), re-align the markings you made for the proper pre-load. With this method you have to be sure that you dont over tighten or under tighten the pinion nut.

The wheel moving thing you mention is when loosening/tightening the pinion nut, it turns the pinion shaft and gears causing the Jeep to lunge foward/backwards if its on the ground (the nut's on there tight and its gotta be tight). If its jacked up, the wheels will just spin.

If your not sure about doing the work yourself, take it to a shop.
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Unread 05-03-2008, 10:00 PM   #6
5.9 ANDY
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http://www.jeepforum.com/forum/f13/need-front-drive-shaft-now-515948/


read this thread and all posted links, especialy the one in post #4.
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hard working private first class in the United States Marine Corps.

Quote:
Originally Posted by shift_grind View Post
It's threads like this that make me wonder why people lift there jeeps
its comments like this that make me wonder why some people are jerks.

build thread:http://www.jeepforum.com/forum/f197/...ndard-1056365/
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Unread 05-03-2008, 10:21 PM   #7
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Thanx guys... yea I will be doing the work myself.... I like to work on my own stuff... always have! guess I always will... I have done a lot of reading.. and so many diff. answers. I guess sometimes i read to much and It get's all confuseing... I'm a good mechanic... and I'm pretty anal about everything i do!! Just like to do it right the first time! :-)

late...
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98 5.9, Platinum 4.5 RE SF all adjustable arms, RE Monotube Shocks, Carolina front drive shaft, Pro Comp Extream Alloys Stryker's, 285/75/16 BFG's KM2's,Stage 1 rock sliders,Confer roof rack,Warn XD9000i winch, 3" Kolak exhaust system, Addco front swaybar and lot's more goodies.. 79 CJ5 AMC 304 33x12.5 Pro Comp X-tream mud tires on 15x12 MT classics. 3" lift.
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Unread 05-04-2008, 08:27 AM   #8
BradMB2004
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if I were doing it to my jeep....

remove wheels
remove brakes
pull shafts
pull cover
pull differential
check pinion pre-load with dial inch-pound wrench before removing
remove pinion nut and pinion from axle
install NEW crush sleeve
re-assemble with new seal, new yoke, and new pinion nut
torque to spec and achieve proper pre-load on pinion bearings
install diff, axles, brakes, yada yada, yada
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