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Unread 09-21-2009, 03:12 PM   #1
hesserdude07
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1993 YJ Wrangler 
 
Join Date: Aug 2009
Location: Bloss, PA
Posts: 949
YJ axle swap

I have a 1993 YJ. 2.5 w a 5spd. Stock axles. 1" body and 2" shackels.
I just got my hands on a set of Dana 44s from a Jeep Wagoneer. I just need some input on swap'n them into mine. I know i need to regear. I run Brand new 31's Swamper TrXus MT. Looking at going to 4.88s and spool rear. Unlocked front for now. Any help or suggestion would be great!!


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Unread 09-21-2009, 03:34 PM   #2
griggs762
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1999 TJ Wrangler 
 
Join Date: May 2009
Location: North West Indiana
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If your going to use it on that street at all i'd think twice about a spool in the back. You might want to go with a locker instead.
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Unread 09-21-2009, 05:05 PM   #3
Joe Dillard
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1991 YJ Wrangler 
 
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Location: King George, VA
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Excellent info here:

Izzy Build
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Unread 02-07-2010, 09:00 AM   #4
hesserdude07
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1993 YJ Wrangler 
 
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Just to update, im going with a ford explorer 8.8 exle. Axle is coming this week, and im building all all my spring brackets. Its got 4.10s and stock limited slip. I ended up welding my stock D35 and have not had 1 single issue with my 31's. Never broke... Just going to bigger tires so i dont trust the axle as i know they are junk. Did the tube fenders on front, and going to do comp corners on rear so i can go to a 35" tire and no more lift that i use now.
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Unread 04-10-2010, 08:09 PM   #5
hesserdude07
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1993 YJ Wrangler 
 
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so i did my 8.8 swap today. I got lucky, i got my stock D35 out in 27mins, working alone, NO heat or blaster... Used the MORE 8.8 axle mounting kit. AMAZING. Stick welded tubes into pumpkin with nickel rod. 220v Lincoln welder for all my brackets, and spider gears. Doing stock drive shaft and got the pinion flange off the stock Ford drive shaft. Any one know the part number for the index U joint?

wish i could put pics up....
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1993 Silver YJ. SBC 300hp. 700r4. NP231 hybrid. 35" Mud Terrains. 7" Toyota Basterd packs. 8.8 Welded. D30 loc-rite. 1" body lift. 4" LED tails. Custom bumpers. Warn M8000. Hella's. (Trail rig)
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Unread 04-17-2010, 03:30 PM   #6
hesserdude07
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Location: Bloss, PA
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Finally...

swapped 8.8 with M.O.R.E. offroad 8.8 swap kit.
http://s894.photobucket.com/albums/a...0409001717.jpg
http://s894.photobucket.com/albums/a...409001717a.jpg
http://s894.photobucket.com/albums/a...410001053a.jpg
http://s894.photobucket.com/albums/a...0410001053.jpg
http://s894.photobucket.com/albums/a...0410001054.jpg
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1993 Silver YJ. SBC 300hp. 700r4. NP231 hybrid. 35" Mud Terrains. 7" Toyota Basterd packs. 8.8 Welded. D30 loc-rite. 1" body lift. 4" LED tails. Custom bumpers. Warn M8000. Hella's. (Trail rig)

Last edited by hesserdude07; 04-17-2010 at 05:54 PM..
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Unread 04-17-2010, 05:24 PM   #7
trippleb
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1988 YJ Wrangler 
 
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Quote:
Originally Posted by hesserdude07 View Post
I have a 1993 YJ. 2.5 w a 5spd. Stock axles. 1" body and 2" shackels.
I just got my hands on a set of Dana 44s from a Jeep Wagoneer. I just need some input on swap'n them into mine. I know i need to regear. I run Brand new 31's Swamper TrXus MT. Looking at going to 4.88s and spool rear. Unlocked front for now. Any help or suggestion would be great!!
4:56's would get you back close to the factory gearing on your jeep if you only going to run 31's.
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Unread 04-17-2010, 05:51 PM   #8
hesserdude07
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1993 YJ Wrangler 
 
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Location: Bloss, PA
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8.8 swap all done.

93 wrangler :: 0417001922.jpg picture by hesserdude07 - Photobucket

93 wrangler :: 0417001923.jpg picture by hesserdude07 - Photobucket
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1993 Silver YJ. SBC 300hp. 700r4. NP231 hybrid. 35" Mud Terrains. 7" Toyota Basterd packs. 8.8 Welded. D30 loc-rite. 1" body lift. 4" LED tails. Custom bumpers. Warn M8000. Hella's. (Trail rig)
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