Quantcast Vac line clean up, post nutter, POST WEBER AS WELL NOW - JeepForum.com
Search  
Sign Up   Today's Posts
User: Pass: Remember?
Advertise Here
Jeep Home Jeep Forum Jeep Classifieds Jeep Registry JeepSpace Jeep Reviews Jeep Gallery Jeep Clubs Jeep Groups Jeep Videos Jeep Events Jeep Articles

Go Back JeepForum.com > Models > Jeep Wrangler Forums > YJ Wrangler Technical Forum > Vac line clean up, post nutter, POST WEBER AS WELL NOW

Spartan Lockers FREE SHIPPING Excellent PricesDISCOUNT - Chromoly Front Axle Shaft Kits, 87-95 YJ's, 97-Mojave Cut & Fold Rear Bumper – Jeep Cherokee XJ

Reply
Old 01-23-2009, 03:12 PM   #1
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
Vac line clean up, post nutter, POST WEBER AS WELL NOW

Ok, I am trying to clean up my mess of lines and I am using this diagram with the stock carter carb.


Is the EGR what is pictured off the drivers side of the carb center of this pic??


I know the CTO valve is in the center of this mess:


I assume this can go, or do I need to keep these???


__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-23-2009, 04:24 PM   #2
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
Just let me know if I have this straight gents. Can I remove whatever that is on the back of the manifold??
__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-23-2009, 06:51 PM   #3
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
Rusty, That diagram is all you need for vac lines. The EGR is the silver diaphram with the single vac line on the intake below the carb. The CTO has the 4 ports on it and is screwed into the intake manifold just forward of the EGR. The 3 valves on the back of the valve cover can go as well as the 2 on the firewall. The silver valve in the center of your last pic is the decel valve and it can go also.
I'll see if I have pics of mine less to vac lines
__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Old 01-23-2009, 06:57 PM   #4
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
Quote:
Originally Posted by Burnerman View Post
Rusty, That diagram is all you need for vac lines. The EGR is the silver diaphram with the single vac line on the intake below the carb. The CTO has the 4 ports on it and is screwed into the intake manifold just forward of the EGR. The 3 valves on the back of the valve cover can go as well as the 2 on the firewall. The silver valve in the center of your last pic is the decel valve and it can go also.
I'll see if I have pics of mine less to vac lines
That would be great, thankyou man. I have not found any pics of a setup post nutter and vac cleanup.
__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-23-2009, 07:01 PM   #5
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
Here's some old pics. The circled yellow is the CTO and the arrow points to the EGR..
cto-egr.jpg 

pb240047.jpg 

p5210086.jpg 

p5210083.jpg 

__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Old 01-23-2009, 07:03 PM   #6
timatoe
Jello Puddin'
 
timatoe's Avatar
1990 YJ Wrangler 
 
Join Date: Aug 2006
Location: Nevada City California
Posts: 11,982
Quote:
Originally Posted by rustywrangler View Post
Is the EGR what is pictured off the drivers side of the carb center of this pic??


I know the CTO valve is in the center of this mess:
The EGR is (in the pic) to the right and down a bit from the throttle return springs, and has a tube coming off that looks like it's got some sorta spiral wrap to it.

The CTO is under that ball of vacuum hoses.

Howell Engine Developement has a good diagram of what ports are what on the CTO. I couldn't figure out how to get a direct link, so go HERE and then to page 6.

And the can looking thing with the big red X I believe was actually removed as part of a service bulletin. I remember reading about it somewhere, anyhow, mine didn't have one when I got it.
__________________
Quote:
Originally Posted by George Orwell
We sleep safe in our beds because rough men stand ready in the night to visit violence on those who would do us harm.
timatoe is offline   Reply With Quote
Old 01-23-2009, 07:12 PM   #7
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
I'll see if I can snap some pics of the cleaned up vac line tomarrow. Since I'm using the stock carb and air cleaner I had to screw the air door open. I don't use the heat riser from the manifold and get all the air from the stock location by the ds headlight. Basically. I have ported vacuum to the CTO which when warm feeds vacuum to the EGR and purge valve on the charcoal canister. I have a ported vacuum line to the distributer from the 2nd ported vac source on the Carter. I have manifold vacuum to the 4wd disc tee'd into the vacuum line to the brake booster. Everything else is gone. There is that vacuum line at the rear of the manifold for the heating dampers that goes right into the firewall. I'm pretty sure I didn't have to do anything there. I did leave the vacuum pod under the battery and tied that into the feed to the tcase switch for a steady vacuum to the disco. I did have to cap off the other port on the pod.
__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Old 01-23-2009, 07:22 PM   #8
Tompatt
Registered User
1987 YJ Wrangler 
 
Join Date: Jun 2008
Location: Macon / Carrollton, Georgia
Posts: 2,803
Don't you just love the Nutter rusty? haha. I know I do. xD

I would also like to see some pics because I just finished doing the nutters on New Years Day. ha.
__________________
Thomas
-1987 YJ
Jeep Build
Tompatt is offline   Reply With Quote
Old 01-23-2009, 07:26 PM   #9
rwfabworks
Registered User
1989 YJ Wrangler 
 
Join Date: Sep 2008
Location: Syracuse, NY
Posts: 209
Thankyou gents. this helps alot. Burner, I do appreciate the help. My current issue is I am a bit confused on how to run the crank case breaters. The rear one just pukes oil into the air filter so I think I need to figure something out there. The front one went to the back of the carb and T into the mess of lines.

I hate knowing too much about jeeps and then running into something that confuses the hell out of me.
rwfabworks is offline   Reply With Quote
Old 01-23-2009, 07:32 PM   #10
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
Burner, I notice you do not have the sol-vac setup. Was that due to the HEI or just nutter???
__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-23-2009, 07:47 PM   #11
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
Rusty, I ditched the stuff on the air cleaner, It didn't seem to me that it made much sense without the manifold heater hooked up. I've run it this way for 2 yrs. It did go thru NJ inspection with just the EGR,charcoal can and new cat. As far as the crankcase breather stuff I just left it alone. The charcoal can is tied into the vacuum line to the PCV valve and the rear breather goes into the air cleaner. If you're getting oil puking up into the air cleaner you either have a bad PCV valve or a ton of blowby. The PCV valve should be sucking air into the manifold while the rear hole lets filtered air into the crankcase. Check the PCV hose for leaks. When I redid the lines I just bought about 8' of each size hose and ran new. Don't try to reuse the old stuff. Just run the new lines like the top diagram you posted and cap off the unused ports on the carb. I'll snap some pics of the CTO and where the lines go and the PCV lines for you tomarrow.
__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Old 01-23-2009, 07:54 PM   #12
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
Quote:
Originally Posted by Burnerman View Post
Rusty, I ditched the stuff on the air cleaner, It didn't seem to me that it made much sense without the manifold heater hooked up. I've run it this way for 2 yrs. It did go thru NJ inspection with just the EGR,charcoal can and new cat. As far as the crankcase breather stuff I just left it alone. The charcoal can is tied into the vacuum line to the PCV valve and the rear breather goes into the air cleaner. If you're getting oil puking up into the air cleaner you either have a bad PCV valve or a ton of blowby. The PCV valve should be sucking air into the manifold while the rear hole lets filtered air into the crankcase. Check the PCV hose for leaks. When I redid the lines I just bought about 8' of each size hose and ran new. Don't try to reuse the old stuff. Just run the new lines like the top diagram you posted and cap off the unused ports on the carb. I'll snap some pics of the CTO and where the lines go and the PCV lines for you tomarrow.
Much appreciated man, helps alot.
__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-25-2009, 10:05 AM   #13
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
I posted some pics in my gallery. Here's a few. I tried to label the lines.
cto-vac-lines.jpg 

rear-carter.jpg 

distibuter-vacuum-line.jpg 

p1240357.jpg 

p1240358.jpg 

__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Old 01-25-2009, 10:10 AM   #14
rustywrangler
Got my eye on you.....
 
rustywrangler's Avatar
 
Join Date: Apr 2005
Location: Syracuse, NY
Posts: 18,657
EXACTLY WHAT I NEEDED MAN,


I see you even cleaned up your wiring on the front side as well.
__________________
http://i131.photobucket.com/albums/p...k_banner-1.gif
Congenital Heart Disease is a reality for me, BOTH of my children have it. Please read up and become aware for future generations

Lydia Ann-Acquired 08/05/05 Open Heart surgery 08/10/05
Jacob Patrick-Acquired 01/17/08 Open Heart surgery 02/15/08
rustywrangler is offline   Reply With Quote
Old 01-25-2009, 12:16 PM   #15
Burnerman
Registered User
1989 YJ Wrangler 
 
Join Date: Oct 2006
Location: Vernon, NJ
Posts: 4,729
I had a bunch of unused wires in the harness to the carb. I cut out the stepper motor wires, temp sensor and knock sensor wires that were used with the old emissions computer. The CJ help site (LINK) is where I got the wiring diagrams for what could go. I didn't get into the main harness along the firewall. I did remove the old ignition module harness after the HEI. To me getting rid of all the unused wires and vacuum stuff makes it easier to work on it and less stuff to confuse when troubleshooting. There are plenty of " what's this" and "where does this wire go to" threads on the forum from PO's that left the old disconnected stuff in.
If you need any other pic's just let me know. Maybe a sticky thread for post Nutter vacuum lines? The pics are in my gallery for linking.
__________________
89' YJ Larado 4.0L,AX15
01' Grand Cherokee 4.0L

Check my Gallery for pics.
My Rebuild Thread




Take a minute and fill out your profile, Please
Burnerman is offline   Reply With Quote
Reply
Thread Tools


Suggested Threads




Glock Forum



Jeep, Wrangler, Cherokee, Grand Cherokee, and other models are copyrighted and trademarked to Jeep/Chrysler Corporation. JeepForum.com is not in any way associated with Jeep or the Chrysler Corp.

Copyright © Group Builder, Inc - All Rights Reserved