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Unread 05-06-2013, 08:49 PM   #16
Ripper3494
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1994 YJ Wrangler 
 
Join Date: Jan 2010
Location: Warrenville, Illinois
Posts: 5,675
i just looked at the picture again, i see your front passenger leaf spring is bent. im guessing that the impact that caused that bend likely caused this break.

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build thread:
[url]http://www.jeepforum.com/forum/f22/94-yj-6-0-build-spud-1218315/[/url]
1994 yj stretched, locked and loaded - 6.0l vortec lq4, 4l60e, np231, Dana 44s 37" interco trxus m/t, 3.5" bds front leafs, double triangulated 4 link rear on xj front coils.
1997 ZJ limited - BONE stock
2003 tj - 4in skyjacker, 33" mickey thompsons
my on board alternator/welder write up
[url]http://www.jeepforum.com/forum/f12/alternator-welder-write-up-1301614/[/url]
my tj 1/2 doors on a yj write up
[url]http://www.jeepforum.com/forum/f12/tj-uppers-yj-half-doors-hard-top-installation-1417686/[/url]
RC vs BDS
[url]http://www.jeepforum.com/forum/f12/rough-country-vs-bds-1461555/[/url]
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Unread 05-08-2013, 12:12 PM   #17
PinBallYJ
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1995 YJ Wrangler 
 
Join Date: May 2013
Location: Biloxi, Mississippi
Posts: 9
would a grand cherokee work?
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Unread 05-08-2013, 12:24 PM   #18
Ripper3494
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1994 YJ Wrangler 
 
Join Date: Jan 2010
Location: Warrenville, Illinois
Posts: 5,675
nope
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build thread:
[url]http://www.jeepforum.com/forum/f22/94-yj-6-0-build-spud-1218315/[/url]
1994 yj stretched, locked and loaded - 6.0l vortec lq4, 4l60e, np231, Dana 44s 37" interco trxus m/t, 3.5" bds front leafs, double triangulated 4 link rear on xj front coils.
1997 ZJ limited - BONE stock
2003 tj - 4in skyjacker, 33" mickey thompsons
my on board alternator/welder write up
[url]http://www.jeepforum.com/forum/f12/alternator-welder-write-up-1301614/[/url]
my tj 1/2 doors on a yj write up
[url]http://www.jeepforum.com/forum/f12/tj-uppers-yj-half-doors-hard-top-installation-1417686/[/url]
RC vs BDS
[url]http://www.jeepforum.com/forum/f12/rough-country-vs-bds-1461555/[/url]
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Unread 05-08-2013, 12:49 PM   #19
soonermatt
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1994 YJ Wrangler 
 
Join Date: Feb 2009
Location: Norman, OK
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Quote:
Originally Posted by PinBallYJ View Post
would a grand cherokee work?
I believe that you can swap a 242J in place of a 231 if you have the AX15 which I believe you have.

I don't believe this is desireable and would result in linkage, vaccum disconnect, length and output yoke issues.
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Unread 05-08-2013, 01:51 PM   #20
XJ93
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1995 YJ Wrangler 
 
Join Date: Apr 2009
Location: Michigan
Posts: 705
I just recently picked up an XJ case to put into my 95 YJ and noticed that the input shaft from the XJ case is shorter than my original T-Case, this resulted in a leak as the trans rear seal is one without boot. I am hoping that by putting in a NAPA part number 14982 Seal with boot will save me from having to rip two cases apart.
Just thought I'd mention it since it's relevent.
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Unread 05-08-2013, 05:42 PM   #21
PinBallYJ
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Location: Biloxi, Mississippi
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ok, i went to a salvage yard and picked one up for $65 off of a 00' cherokee...
need to change the yoke's out...plan on doing that and putting her in tommorw
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Unread 05-08-2013, 06:03 PM   #22
Mobile_Homie
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Location: Winnemucca, NV
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That spring is bent bad.
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Unread 05-08-2013, 07:52 PM   #23
PinBallYJ
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I was doing pretty good..but pretty much slammed into a brickwall made of mud and clay...about 10-inches of water, and another 7-8inches from the top of the water to the top of the pit...and the rut was a flat face...so...snap goes the tcase...
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Unread 05-10-2013, 09:05 AM   #24
PinBallYJ
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ok, so I swapped out the tcases, and everything went fine...
only thing is...I couldn't re-connect my front-drive shaft because, of I'm guessing the articulation and the shocks being maxed out...it's too long...
and being my skid-plate has the cross-member intergrated into it...it's still a little long...
so I'm doing a complete back-break rebuild sometime this week, and plan on getting that shaft back up in place...

guys thanks for all the help so far...I really appreciate it.
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Unread 05-10-2013, 09:17 AM   #25
soonermatt
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Quote:
Originally Posted by PinBallYJ View Post
ok, so I swapped out the tcases, and everything went fine...
only thing is...I couldn't re-connect my front-drive shaft because, of I'm guessing the articulation and the shocks being maxed out...it's too long...
and being my skid-plate has the cross-member intergrated into it...it's still a little long...
so I'm doing a complete back-break rebuild sometime this week, and plan on getting that shaft back up in place...

guys thanks for all the help so far...I really appreciate it.
Most of believe that you have critical damage to your front leaf spring which resulted in this trasnfer cage damage.

My suggestion is that you post pictures of your front leaf spring and even shackle angle. I suspect that you need to replace your front spring's main leaf at minimum. This would get your axle back in normal position allowing your front driveshaft to be installed and get your steering back to normal. (I assume your jeep isn't tracking correctly.)
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Unread 05-10-2013, 09:18 AM   #26
Ripper3494
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1994 YJ Wrangler 
 
Join Date: Jan 2010
Location: Warrenville, Illinois
Posts: 5,675
Quote:
Originally Posted by PinBallYJ View Post
ok, so I swapped out the tcases, and everything went fine...
only thing is...I couldn't re-connect my front-drive shaft because, of I'm guessing the articulation and the shocks being maxed out...it's too long...
and being my skid-plate has the cross-member intergrated into it...it's still a little long...
so I'm doing a complete back-break rebuild sometime this week, and plan on getting that shaft back up in place...

guys thanks for all the help so far...I really appreciate it.
yep thats what broke your case then. if at any point in the suspension travel your shaft is fully collapsed it will likely kill your case. need to fix those bent springs.
__________________
build thread:
[url]http://www.jeepforum.com/forum/f22/94-yj-6-0-build-spud-1218315/[/url]
1994 yj stretched, locked and loaded - 6.0l vortec lq4, 4l60e, np231, Dana 44s 37" interco trxus m/t, 3.5" bds front leafs, double triangulated 4 link rear on xj front coils.
1997 ZJ limited - BONE stock
2003 tj - 4in skyjacker, 33" mickey thompsons
my on board alternator/welder write up
[url]http://www.jeepforum.com/forum/f12/alternator-welder-write-up-1301614/[/url]
my tj 1/2 doors on a yj write up
[url]http://www.jeepforum.com/forum/f12/tj-uppers-yj-half-doors-hard-top-installation-1417686/[/url]
RC vs BDS
[url]http://www.jeepforum.com/forum/f12/rough-country-vs-bds-1461555/[/url]
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Unread 05-12-2013, 10:11 AM   #27
PinBallYJ
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Join Date: May 2013
Location: Biloxi, Mississippi
Posts: 9
will get them up soon...
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