Rear Axle Pinion Seal - Dana 35 - JeepForum.com
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Unread 11-04-2005, 11:21 PM   #1
SeattleTJ
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1999 TJ Wrangler 
 
Join Date: Oct 2005
Location: Kent, WA
Posts: 282
Rear Axle Pinion Seal - Dana 35

I replaced the pinion seal on my Dana 35 the other day, I had the driveshaft off since I was taking out the tranny, so all I had to do was unbolt the pinion nut to get to the seal. The pain in the butt was getting the seal out. I tried using my harbor freight seal puller to pop it out, but succeeded only in bending and breaking the tips of it. I finally took a screwdriver and a 2lb mallet and tapped the flat edge of the screwdriver under the lip of the seal all the way around the seal until it popped out. I replaced the seal with a new one, it looked different than the old one as it had no lip on it. I put it in by holding a big socket over the pinion shaft and tapping the seal into the case. I am hoping this cures the leak.

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Unread 08-23-2011, 08:18 AM   #2
hunterboy2121
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1999 TJ Wrangler 
 
Join Date: Jul 2009
Location: midland, texas
Posts: 146
i just did the same thing last night but with no luck on putting the new seal in. i changed from a regular yoke to the spicer kit with u-bolts upgrade and the seals were different. the new seal seems a bit too big (the outside ring) but we jerry rigged it in mostly. the bottom is in very snug but the top is not in rite. it only leaks a little bit and i think it will do till i get another seal
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Unread 08-23-2011, 08:43 AM   #3
sequel
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Join Date: Oct 2003
Location: Round Rock, TX
Posts: 862
did you properly ensure that the pinion bearing has the correct preload?
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1992 Black YJ, 4L I6, 8.8 Rear
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DT-3000s, 16x8 Bajas,
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Unread 08-23-2011, 09:50 AM   #4
hunterboy2121
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ummm . . . it was tight
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Unread 09-14-2011, 09:04 AM   #5
rogerhill
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Join Date: Mar 2011
Location: Toledo, Washington
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lol I forgot about this too but I lucked out.
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