Posi loc not fully engaging
Installed a Rugged Ridge posi loc in my 92 YJ and now the sliding collar which the fork moves over is not reliably locking the front axles together. It's definitely that the locking collar is not slidding over far enough to fully lock the front axles together. Sometimes it does engage and stays for quite a while but will pop out when I'm plowing snow and going back and forth. Sometimes when it pops out I can hear the sliding collar clicking as it almost engages the other axle. Strange thing is I have adjusted the cable so that the fork is as far over towards the drivers side as it can go (actually touches the housing) and it still won't consistently engage? Almost like my axle splines are little worn or the fork isn't allowed to move far enough. I did purchase a new fork with the posi just to avoid any wear issues. New fork looks same as my old. Before I did the swap my vacuum engagement was working, just would freeze up sometimes and take a while to engage so I thought this would be more reliable. Now with 3ft of snow in the driveway I'm very disappointed in the posi loc. Hopefully just a simple adjustment is required. Anyone been through this?