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Unread 10-29-2013, 07:55 PM   #1
Dingo1033
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Oversize Idler Pulley

91, 4.0, AX-15. When I bought this Jeep the PO said it had A/C but he removed it. I don't believe it ever had A/C because I didn't find any trace of lines or vents. If it did he did a phenomenal job not disturbing anything else. After completing the recent head job I found an extra pulley they had rigged you along with the alt they mounted upside down with homemade brackets. Damn PO's. Now that evening is back together without A/C the idler pulley is squealing like a stuck pig. My mechanic buddy says I may need an oversize idler pulley. I say maybe the pulley itself is bad. Planning on changing it tomorrow, but was wondering if anybody has ever had a need for an oversize idler pulley?

KCCO

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Unread 10-30-2013, 06:33 AM   #2
SeanB95YJ
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a pic or two would help

but no, I've never come across a different idler... I just had to specify A/C or no A/C when replacing the belt (obviously, A/C requires longer belt)
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[FONT="Comic Sans MS"][COLOR="Blue"]Sean B. - Schenectady, NY - 95 YJ, 350/700r4/NP241, JB Shorty SYE, 8.8 rear, 2" BDS, 1" homebrew shackles, Daystar 1" BL, TJ flares, 35x12.50 General Grabber AT2 on 15x10 Bart D-Truckers, Polyshield polycarbonate windshield, HD over/under crossover steering
[/COLOR] [COLOR="Red"]swap/build thread: [url]http://www.jeepforum.com/forum/f22/after-almost-4-years-finally-my-own-build-swap-thread-1542284/[/url][/COLOR][/FONT]
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Unread 10-30-2013, 12:37 PM   #3
Siva283
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As far as removing it without a trace A/C was a dealer installed item on YJ's so it would not be hard to remove without a trace. The exception being the two holes in the firewall near the heater core where the a/c lines would have come out.
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1995 YJ. 2 inch BDS Spring lift. 1 inch shackle lift. 1.25 inch JKS Body Lift 33x12.5x15's. Engo 10,000 pound winch.

[QUOTE=Magnum;14117863] I gave the Jeep the required offering of $$, sweat, and blood, and everything works fine now. -- Jim[/QUOTE]

[QUOTE=ldso;16498409]. It started with a $200 axle, and a few thousand dollars later I was done :)[/QUOTE]

[QUOTE=Luuca;16122017]diagnose the real issue before you start going all Obama on it - spending mad cash you'll need for other important things.

Ask me how I know...[/QUOTE]

[QUOTE=Overhead;17658665]this is also my second set of RC springs this year. I'd rather spend the money again and get something that will last.[/QUOTE]
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Unread 10-30-2013, 12:53 PM   #4
Dingo1033
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Ahhh...... well I guess it was removed then. I've got them 2 holes and was wondering what they were since they were not in my 94.
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Unread 10-30-2013, 01:01 PM   #5
Siva283
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I would order the correct idler to go there and get the proper belt. Better to do it right than to keep doing it. I dont have a 4.0 but I am sure someone here has a pic of the non a/c set up they can post so you can see where the idler goes and give you an idea of the correct size.
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1995 YJ. 2 inch BDS Spring lift. 1 inch shackle lift. 1.25 inch JKS Body Lift 33x12.5x15's. Engo 10,000 pound winch.

[QUOTE=Magnum;14117863] I gave the Jeep the required offering of $$, sweat, and blood, and everything works fine now. -- Jim[/QUOTE]

[QUOTE=ldso;16498409]. It started with a $200 axle, and a few thousand dollars later I was done :)[/QUOTE]

[QUOTE=Luuca;16122017]diagnose the real issue before you start going all Obama on it - spending mad cash you'll need for other important things.

Ask me how I know...[/QUOTE]

[QUOTE=Overhead;17658665]this is also my second set of RC springs this year. I'd rather spend the money again and get something that will last.[/QUOTE]
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Unread 10-30-2013, 01:16 PM   #6
Dingo1033
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Yeah a pic would def be nice. I just got back from the Napa in town with a new pulley. I had already purchased a new belt when I put everything back together. Waiting on the Heep to cool a bit before I get working. In the mean time if anybody Has a pic of a 4.0 I'd love to see it
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Unread 10-30-2013, 07:16 PM   #7
Dingo1033
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An update:

"Hey Chris did you check everything over? Yeah yeah I sure did. Did you make sure everything was tight? Sure did. Even had a buddy come over and look it all over"

One week and a squealing belt later I find I forgot to tighten the 2 rear bolts on the PS pump. Idiot!

Thanx for the help guys. KCCO!
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