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Unread 06-04-2011, 12:21 AM   #1
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1989 YJ Wrangler 
Join Date: Sep 2010
Location: , South Carolina
Posts: 252
Has Anyone Ever?...(Yes, I Searched)

...fabbed up their own windshield mount offroad light brackets? I have two brand new KC's that i need to mount, and the cheapest mounts i've seen are $30...

Now, i'm not that tight on money, but look at the picture of said mounts!!

To me, all that looks like is the stock mounts, same holes (obviously) with a little bracket made up on the mount for you to mount your lights on...I'm no welding expert, i can stick weld but that's about it, but this summer i am taking a full blown welding course at school (I need a few credits to finish up my A&P license, this is one of them), and i'm thinking these can be reproduced....

So, back to my original question, have any of you guys done it before? Any suggestions? Here's my idea: take the factory windshield mounts off, and: A.)duplicate them with their exact measurements, or B.)fab up a little piece of angled material to weld onto my factory windshield mounts, and mount my lights. Opinions?

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Unread 06-04-2011, 09:40 AM   #2
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1994 YJ Wrangler 
Join Date: Jan 2009
Location: new york
Posts: 970
You can make them out of a piece of 4"x4" angle. Just drill some holes for the hinge bolts and trim to fit. You just mount your angle over the forward face of the stock hinge. I've had something like that on my yj for years without issue.
Link locked and ready to rock
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Unread 06-04-2011, 02:25 PM   #3
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1998 ZJ 
Join Date: Oct 2009
Location: Blossburg, Pennsylvania
Posts: 323
Mine is just a simple piece of steel bent into an "L" shape and bolted on with one of the windshield hinge bolts... been like that a few years, never any problems... same thing w my bros TJ the steel cost like 6 bucks...
1995 XJ - Sold
1998 XJ - Totaled
1994 YJ - Sold
1998 XJ - Current
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Unread 06-04-2011, 08:00 PM   #4
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1993 YJ Wrangler 
Join Date: Aug 2009
Location: Bloss, PA
Posts: 948
i made some up for mine... welded them right to the factory window hinge. Mine look like they were bought... Ill see if i can get a pic tomorrow.
1993 Silver YJ. SBC 300hp. 700r4. NP231 hybrid. 35" Mud Terrains. 7" Toyota Basterd packs. 8.8 Welded. D30 loc-rite. 1" body lift. 4" LED tails. Custom bumpers. Warn M8000. Hella's. (Trail rig)
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Unread 06-04-2011, 08:08 PM   #5
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1995 YJ Wrangler 
Join Date: Oct 2008
Location: Grand Jct, CO
Posts: 2,969
I'm about to drill a hole in a piece of 1/4" steel and weld to each hinge. It's not like you're getting anything else for your money if you buy the pre made ones. And even if you're a crappy welder, it only has to hold the weight of a light housing.
1995 YJ 2.5 - 4” RC lift - 1" MML - 33's - flat fenders front - TJ flares rear -Raptor lined exterior - Herc'd interior - DIY front bumper & winch plate - 136 amp alternator mod - 4.0 TB swap

My build thread...
I've got a shotgun, a rifle and a four wheel drive...
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Unread 06-04-2011, 08:21 PM   #6
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1999 WJ 
Join Date: Oct 2010
Location: Claremont, CA
Posts: 563

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Unread 06-04-2011, 08:45 PM   #7
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1992 YJ Wrangler 
Join Date: Oct 2010
Location: Ellenton, FL, Florida
Posts: 635
I fab my own and incorporated the mirror mont as well. Now the only thing I mess up on is I can't fold the windshield down but I don't think I ever will with this Jeep.
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Unread 06-05-2011, 01:44 PM   #8
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1991 YJ Wrangler 
Join Date: Jul 2008
Location: Chesapeake/Virginia Beach, Virginia
Posts: 828
Here is a set I made...
79 CJ5 Silver Anniversary Edition... revived & sold *sniff
91 YJ 4.0 L, with some stuff bolted to it... 3/4 Ton YJ
91 2 door Cherocar... in progress

BeachMetalWorks Custom CNC cut Jeep parts & more
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