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post #1 of 14 Old 08-30-2007, 06:54 PM Thread Starter
ponytail
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flush mount lights

I have some 4" round LED's and I am not sure what size hole saw to use. Does anyone know what size I need to use? Thanks in advance Chris


SOLD! 93' YJ,CJ front clip, Now have a stock 96 XJ waiting to be lifted
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post #2 of 14 Old 08-30-2007, 07:06 PM Thread Starter
ponytail
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anybody? I need to know tonite doing the conversion tomorrow

SOLD! 93' YJ,CJ front clip, Now have a stock 96 XJ waiting to be lifted
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post #3 of 14 Old 08-30-2007, 07:16 PM
timatoe
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If they've got the grommet, then you need a 4 1/2 inch hole. I used a jigsaw for mine.

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post #4 of 14 Old 08-30-2007, 07:17 PM
dgm5186
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Give it some time man, you waited 12 minutes before posting again. Check it in the morning and I'm sure you will get a response.

Other than that I can't really say I have anything to add to your thread besides maybe checking the packaging of the led. They might have a table of sizes that would match the size of the light. Different manufacturers of lights = different size holes possibly.

~Dan
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post #5 of 14 Old 08-30-2007, 07:43 PM
laybackman
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Quote:
Originally Posted by timatoe
If they've got the grommet, then you need a 4 1/2 inch hole. I used a jigsaw for mine.
I used a jig saw also on mine. When you check the price of a 4 1/2" hole saw, you will too!

Mask off the body first so you don't scratch up the paint with the jig saw base plate. Make sure you don't cut too high or you will end up in the rear cargo area.
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post #6 of 14 Old 08-30-2007, 08:40 PM
bryan-2kevo
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ditto the jig saw
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post #7 of 14 Old 08-30-2007, 08:52 PM
timatoe
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Quote:
Originally Posted by laybackman
I used a jig saw also on mine. When you check the price of a 4 1/2" hole saw, you will too!

Zactly............

Quote:
Originally Posted by George Orwell
We sleep safe in our beds because rough men stand ready in the night to visit violence on those who would do us harm.
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post #8 of 14 Old 08-30-2007, 08:57 PM
maddydaddyyj
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I made a templae out of thick construction papre and used a drem with a cut off wheel

4.0 ax15 np231 dana 30/35 33x12.50 on 15x10 cragars oba hand throttle soa on stockers
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post #9 of 14 Old 12-01-2007, 08:55 PM
99dime
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Did the jig saw tear up the sheet metal at all on the good side?

88 YJ 6cyl
95 "Family Style" Roll Bar
3.5" Tuff Country susp lift
2" BL
Dana 30,35
15x8 Ultra 164 wheels, 32x11.50 tires
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post #10 of 14 Old 12-01-2007, 09:06 PM
red87yj
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if you want to use a jig saw, put down some painters tape and take your time. if you use a hole saw, look at the back of the box and it will tell you what size hole you will need.
Later
Zach

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post #11 of 14 Old 12-01-2007, 10:11 PM
timatoe
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Quote:
Originally Posted by 99dime
Did the jig saw tear up the sheet metal at all on the good side?
No, didn't hurt it. As mentioned use some tape around the area you're cutting. I would've used a RotoZip tool thing if I had one.

Quote:
Originally Posted by George Orwell
We sleep safe in our beds because rough men stand ready in the night to visit violence on those who would do us harm.
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post #12 of 14 Old 12-02-2007, 11:33 AM
goatboy
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I feel your pain...had the same question when I mounted my flush LEDs...had to actually measure my rubber gasket... what a mind bending experience... I agonized for weeks!! LOL
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post #13 of 14 Old 12-02-2007, 05:14 PM
99dime
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I have one of those drill bit cutters for my dremmel im just not sure how that would work on sheet metal.

88 YJ 6cyl
95 "Family Style" Roll Bar
3.5" Tuff Country susp lift
2" BL
Dana 30,35
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post #14 of 14 Old 12-02-2007, 07:16 PM
Douglas S.
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a hole saw is what i used- if you've already got one it's the best route- not worth buying though

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1987 YJ Laredo
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