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11-17-2009, 01:31 PM
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#136
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Registered User
Join Date: Jun 2008
Location: Orlando, FL
Posts: 2,198
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That's odd. The AX15 actually has a slightly taller gear ratio than the AX5.
Is your E-brake on?
DId you put fluid in the tranny this time? (I think you said earlier that you were not during the tests)
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Quote:
Originally Posted by clemsonfan16
The 4banger only whines because it wants more!
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Quote:
Originally Posted by Opihi59
3 Things to know about the forum: Always PB blaster, Always check the FAQ, Always do a search, and if none of that works, ask Mean Max.
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11-17-2009, 02:07 PM
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#137
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Resident Audio Guru
Join Date: Sep 2004
Location: Worcester, Mass
Posts: 6,863
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Yup, fluids are in, everything is in running condition.
everything seems to be working normally, it drives fine in 4-hi and 2-hi, shifts to neutral (T-case). Its when I go to 4-lo that it seems to have a really low gear ratio.
__________________
-Matt
White '94 YJ Sport
Black '98 ZJ Laredo - 45x60 Surco Rack - 2" Budget Boost, Addco Front Swaybar
Project (s)Low - A build log.
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11-17-2009, 02:17 PM
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#138
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Registered User
Join Date: Jun 2008
Location: Orlando, FL
Posts: 2,198
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Sounds fairly normal to me really.
But, I can get up to at least 1.5mph in 1st/4L
Put some miles on that thing this weekend and tell us how it works out for you. I'm very curious.
__________________
/l , [____],
l---L--[]lllllll[]-_
()_) ()_)==@=)_)
Quote:
Originally Posted by clemsonfan16
The 4banger only whines because it wants more!
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Quote:
Originally Posted by Opihi59
3 Things to know about the forum: Always PB blaster, Always check the FAQ, Always do a search, and if none of that works, ask Mean Max.
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04-30-2010, 12:30 PM
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#139
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Registered User
Join Date: Jun 2008
Location: Orlando, FL
Posts: 2,198
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Hey Ultimate, what pilot bushing did you end up using in the end?
Also, was it really neccessary to grind down the clutch for it to work properly or was that the result of you troubleshooting another problem?
Jake
__________________
/l , [____],
l---L--[]lllllll[]-_
()_) ()_)==@=)_)
Quote:
Originally Posted by clemsonfan16
The 4banger only whines because it wants more!
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Quote:
Originally Posted by Opihi59
3 Things to know about the forum: Always PB blaster, Always check the FAQ, Always do a search, and if none of that works, ask Mean Max.
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04-30-2010, 01:14 PM
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#140
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Resident Audio Guru
Join Date: Sep 2004
Location: Worcester, Mass
Posts: 6,863
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Quote:
Originally Posted by YJake
Hey Ultimate, what pilot bushing did you end up using in the end?
Also, was it really neccessary to grind down the clutch for it to work properly or was that the result of you troubleshooting another problem?
Jake 
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I ended up using the pilot bushing from Advanced Adapters for the NV-4500 / AMC 2.5L package. Soaked it overnight in 10w30 motor oil and it's worked perfectly since I finished the conversion last fall.
(P/N 716167) Pilot Bushing .750 ID X 1.090 OD | Engine & Transmission Conversion Adapters - Advance Adapters
I am not sure whether or not I needed to shave down the clutch disk. I wish I knew. It ended up being a faulty new pressure plate which was not releasing the clutch disk.
__________________
-Matt
White '94 YJ Sport
Black '98 ZJ Laredo - 45x60 Surco Rack - 2" Budget Boost, Addco Front Swaybar
Project (s)Low - A build log.
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04-30-2010, 01:25 PM
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#141
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Registered User
Join Date: Jun 2008
Location: Orlando, FL
Posts: 2,198
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Awesome info man. I think I may go with a LUK clutch disc and pressure plate with the AA pilot bushing. I already have a new National throwout bearing in my YJ now and I already have an external slave set-up so not much to change there.
As soon as I find a good supplier for the clutch disc and pressure plate I'll be throwing the AX15 under the YJ!
Finally, something for my 4 Angry Squirrels to channel their Angry Power through!
Jake
__________________
/l , [____],
l---L--[]lllllll[]-_
()_) ()_)==@=)_)
Quote:
Originally Posted by clemsonfan16
The 4banger only whines because it wants more!
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Quote:
Originally Posted by Opihi59
3 Things to know about the forum: Always PB blaster, Always check the FAQ, Always do a search, and if none of that works, ask Mean Max.
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01-03-2011, 04:32 PM
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#142
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Registered User
Join Date: Jul 2009
Location: Mtl, Qc
Posts: 650
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Quote:
Originally Posted by UltimatE
I have a quick question about the NP-231C I picked up...
Is it possible to build that transfer case with a 4:1 kit using the stock housings? I tested out 4lo today on the way home on a back road (I don't have a front driveshaft installed, don't worry) and it was BARELY moving forward in first gear, shifted to 2nd and it was still going pretty slow when I maxed out 2nd. It doesn't feel like the 231 or the 242's I've had in my other jeeps at all.
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I know it's been a while, but I was wondering if you've figured it out? Do you think it could have something to do with not having a front drive-shaft and the NP231 being a part-time transfer case, thus losing half the power that's supposed to be going to the front?
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[QUOTE=ZeroGravity;10681914]I didn't click the link because it says "power probe" in the url.[/QUOTE]
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01-03-2011, 06:18 PM
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#143
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Resident Audio Guru
Join Date: Sep 2004
Location: Worcester, Mass
Posts: 6,863
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Its a standard 2.72:1 ratio case ... not sure why I would've thought it to be a 4:1 ratio. It doesn't have anything to do with the driveshafts since they are locked together in the transfercase.
__________________
-Matt
White '94 YJ Sport
Black '98 ZJ Laredo - 45x60 Surco Rack - 2" Budget Boost, Addco Front Swaybar
Project (s)Low - A build log.
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10-14-2012, 12:18 PM
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#144
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Registered User
Join Date: Jul 2012
Location: Hubbardston, MA
Posts: 16
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Quote:
Originally Posted by UltimatE
Figures, was just out in the garage looking for it -- It's covered in grease. Time to look again.
Edit: 10800278 ... the 1 seems to be bolded. Looks like it is indeed a 91 transmission. I bought it for $225, with unknown miles. It shifts perfectly, and seems to be really clean.
Is it worth it to swap out the input shaft, or find a 94+ AX15? I'm extremely tight on cash until my school money comes in...
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I know you...
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10-14-2012, 03:24 PM
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#145
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Resident Audio Guru
Join Date: Sep 2004
Location: Worcester, Mass
Posts: 6,863
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Quote:
Originally Posted by Kidstootall
I know you...
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Orly?
__________________
-Matt
White '94 YJ Sport
Black '98 ZJ Laredo - 45x60 Surco Rack - 2" Budget Boost, Addco Front Swaybar
Project (s)Low - A build log.
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03-21-2013, 05:09 PM
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#146
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Registered User
Join Date: Aug 2011
Location: Fresno, California
Posts: 404
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Quote:
Originally Posted by YJake
Awesome info man. I think I may go with a LUK clutch disc and pressure plate with the AA pilot bushing. I already have a new National throwout bearing in my YJ now and I already have an external slave set-up so not much to change there.
As soon as I find a good supplier for the clutch disc and pressure plate I'll be throwing the AX15 under the YJ!
Finally, something for my 4 Angry Squirrels to channel their Angry Power through!
Jake 
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Did you end up using a LUC clutch? If so, what was the part number and where did you order it from? I'm getting ready to do this swap in my TJ.
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[URL="http://whateversclever.userboard.net/"]http://whateversclever.userboard.net/]Whatevers Clever Forum[/URL]
[URL="http://www.jeepforum.com/forum/f9/ax5-ax15-swap-write-up-murphys-law-edition-1515070/"]TJ AX5 to YJ AX15 Swap[/url]
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