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Unread 02-13-2013, 12:34 PM   #1
btltnk
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1991 XJ Cherokee 
 
Join Date: Aug 2007
Location: asheboro, north carolina
Posts: 23
transfer case chain

Is it possible to replace the chain on a 242 with the t-case still on the jeep? This is on my 91 briarwood. Do you also have to buy the rebuild kit and replace all the seals and other things that come in it or can I just take it apart and only replace the chain?

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Unread 02-13-2013, 12:50 PM   #2
MJR
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1988  
 
Join Date: Dec 2001
Location: Costa Mesa, CA
Posts: 1,080
You could but you will have to take the front output gear (inside the case) off to do it. Usually just easier on a bench especially playing with the oil pump. You'll need a tube of RTV and at least the rear output seal.
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Unread 02-13-2013, 01:07 PM   #3
CCKen
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1999 XJ Cherokee 
 
Join Date: Jul 2011
Location: Canton, MI
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Here's a photo tutorial that will get you to the chain. There's Youtube vids on changing the chain, which you will need to look up.

http://mallcrawlin.com/forum/showthr...n-of-the-NV242
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Unread 02-13-2013, 06:08 PM   #4
miceanic
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1990 XJ Cherokee 
 
Join Date: May 2011
Location: wrightstown, Nj
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Did mine last weekend and it wasn't as bad as I thought, left the case in the xj. You need the right snap ring pliers and a tube of rtv then the rear seal like already mentioned. Do you have a SYE? If so make sure you get the correct seal.
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