New transmission for 2WD XJ--what to do? -
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Unread 08-30-2013, 05:14 PM   #1
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1996 XJ Cherokee 
Join Date: May 2013
Location: Lincoln, NE
Posts: 4
New transmission for 2WD XJ--what to do?

I have a 1996 Cherokee XJ, 2-wheel-drive, 4.0L with the Warner AW4 tranny. Just put an OME lift kit on it, Rubicon wheels, a new set of Wrangler Duratracs...

The transmission is leaking a lot of fluid from the rear output and I fear the bearings may be worn out, rather than just the seal and bushing.

I'm not opposed to just replacing the transmission with the same type--that would seem to be the easiest thing to do. But before I do anything I want to investigate whether there might be other feasible options.

My fantasy solution would be to convert to a manual transmission. Is there any manual transmission that would bolt on to the 4.0L engine? Or if I wanted to try to go that route, would I really just have to do a whole crate motor/ tranny?

If I were to consider a crate motor, where might I best look to find such a thing?

(I don't hate the AW4 transmission--even as an automatic, my Cherokee's been fun to drive. I do miss having a manual though.)

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Unread 08-30-2013, 05:42 PM   #2
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2000 XJ Cherokee 
Join Date: Apr 2002
Location: out in the garage - Minneapolis, Minnesota
Posts: 24,064
You won't what is wrong until you look inside. If necessary another AW-4 is the easiest and cheapest solution. The 4.0L was available with manual transmissions, but making the swap is not exactly what one might call simple.

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Unread 08-30-2013, 06:49 PM   #3
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1995 XJ Cherokee 
Join Date: Oct 2007
Location: Whitesburg, Tennessee
Posts: 5,293
Agreed, a transmission swap in a computer controlled vehicle usually required an entire doner vehicle to complete. Partially because you'll need a new PCM, petals, clutch hydraulics, and transmission.

Your swap is even more troublesome because you need a 2wd transmission to swap in.

If it were mine I would have a shop replace the output seal and flush the transmission.

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95' XJ Country - Stock Skids - D30/D35 Limited Slip - 3" Lift - 31x10.50R15 - 4.0 HO - AX15 - NP231

98' XJ Classic - D30/C8.25 - 4.5" RC Lift - 33x12.50R15 - 4.0 HO - AW4 - NP231
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Holder350 is offline   Reply With Quote Quick reply to this message

crate engine , transmission , transmission leak

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