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Unread 10-10-2010, 08:44 AM   #1
ali15
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2006 KJ Liberty 
 
Join Date: Jul 2010
Location: old bridge NJ
Posts: 1
Need help 98 xj overheating

Ok guys, need your help. My 98 xj has been having an overheating issue for a few days and did not have heat. Yesterday the thermostat, gooseneck, and sending unit on gooseneck was replaced. The heat was working- but now when the heat is on it's overheating again. This morning was driving it, turned heat on and it started overheating and sputtering then it backfired and died and now won't start.. What could be the problem? The fuel pump is turning on and it's turning over but just won't start. Any ideas??

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Unread 10-10-2010, 10:17 AM   #2
CJ7-Tim
Real Jeeps have dents.
 
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2000 XJ Cherokee 
 
Join Date: Apr 2002
Location: out in the garage - Minneapolis, Minnesota
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Find the source of the overheating and fix it. Overheating can lead to a blown head gasket, a cracked cylinder head, or a blown engine.

The no-start may or may not be relalted to the overheat or the backfiring. Test the CPS.



The most likely cause of it cranks and cranks but won't start up is the Crankshaft Position Sensor (CPS) located on the transmission bell housing. Often this part is also referred to as the CranKshaft Position Sensor (CKP) CPS/CKP failure is very common. The CPS/CKP can stop working with no warning or symptoms and the engine will not run or the engine may randomly stall for no apparent reason.


Begin with basic trouble shooting of the start and charge systems. Remove, clean, and firmly reconnect all the wires and cables to the battery, starter, and alternator. Look for corroded or damaged cables or connectors and replace as needed. Do the same for the grounding wires from the starter to engine block, and from the battery and engine to the Jeep's frame/body. Jeeps do not tolerate low voltage or poor grounds and the ECM/ECU may behave oddly until you remedy this.


Symptoms –
- Starter cranks and cranks but engine won't start up and run.
- Fuel gauge and voltage gauge may not work or display properly.
- You sometimes will have No Bus on the odometer after 30-60 seconds.
- A failed CPS/CKP may or may not throw a CEL trouble code.
- No spark at the spark plugs.
- Fuel pump should run and prime for 3-5 seconds.

If the CPS/CKP is failed sometimes the OBD-II trouble code reader cannot make a connection to the ECU/computer or cannot read Check Engine Light/MIL codes because the CPS/CKP has failed. Disconnect the code reader, disconnect the CPS/CKP wire connector, and reconnect the code reader. If the code reader establishes contact with the ECU and scans, your CPS/CKP is failed and needs to be replaced.

Crank Position Sensors can have intermittent “thermal failure”. This means that the CPS/CKP fails when the engine gets hot, but works again (and will test as “good”) when it cools back down.



Diagnostic steps to confirm the CPS is the cause of your no-start


You should be able to verify a bad cps, by unplugging it, and turning the ignition key to on. If the voltage gauge and/or the fuel gauge now displays correctly and/or the No-Bus is gone, replace the CPS.

If the CEL does not come on when the key is turned to the RUN position... then the CPS/CKP is bad.



Unplugging and reconnecting the CPS sensor where it connect to the main harness near the back of the intake manifold usually resets the ECU and if the jeep fires right up after doing this you can bet that the CPS is faulty and needs to be replaced.

Exchange the fuel pump relay and the ASD relay with one of the other similar ones in the PDC to eliminate the relays as the cause of the no-start. Check the ASD relay fuse.

Confirm that the fuel pump to runs for 3-5 seconds when you turn the ignition key to ON.

Eliminate the NSS as a cause of no start. Wiggle the shift lever at the same time you try to start. Put the transmission in Neutral and do the same. Do the reverse lights come on when the shifter is in Reverse?

Inspect the wires and wire connectors at the O2 sensors on the exhausts pipe. A short circuit from melted insulation or from broken O2 sensor wires can blow a fuse and the ECU/ECM will loose communication. Don’t get tunnel vision and assume the sensor is bad (unless it tests bad with a meter). Damaged wiring or a dirty connector can inhibit the signal from making it to the computer. Inspect/test/clean/repair wiring or connectors as necessary.


CPS Testing


Crankshaft Position Sensor Connector (CPS/CKP)



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TESTING PROCEDURE 1991 – 2001 4.0L H.O. engines

1. Near the rear of intake manifold, disconnect sensor pigtail harness connector from main wiring harness.
2. Place an ohmmeter across terminals B and C (See Image). Ohmmeter should be set to 1K-to-1OK scale for this test.
3. The meter reading should be open (infinite resistance). Replace sensor if a low resistance is indicated.

TESTING PROCECURE for 1987 – 1990 4.0 L engines

Test # 1 - Get a volt/ohm meter and set it to read 0 - 500 ohms. Unplug the CPS and measure across the CPS connector's A & B leads. Your meter should show a CPS resistance of between 125 – 275 Ohms. . If the CPS is out of that range by much, replace it.

Test # 2 - You'll need a helper for this one. Set the volt/ohm meter to read 0 - 5 AC volts or the closest AC Volts scale your meter has to this range. Measure across the CPS leads for voltage generated as your helper cranks the engine. (The engine can't fire up without the CPS connected but watch for moving parts just the same!) The meter should show .5 - .8 VAC when cranking. (That's between 1/2 and 1 volt AC.) If it's below .5vac, replace it.


The 2000 and 2001 will have the CPS in the same location on the bell housing, but the wire connector may be on the passenger side, not as shown in the diagram below. Simply follow the wire from the sensor to the connector.

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If this information has been helpful, please click on the "thumbs up" icon on the bottom right side of this section.


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Overheating cooling system

The cooling system is just that, a group of related parts that depend on proper function from each of its component parts to keep the engine cool. Service the cooling system and replace any under-performing or suspected weak parts. Any component part of the cooling system that is not fully doing its job will stress the others and your cooling system will overheat.



-Use a flushing/cleaning solution and then drain and fill the radiator with a fresh 50/50 coolant and water mix.
-Inspect the radiator for mud/bugs/grass clogging the outside and mineral deposits clogging the inside.
-Replace the thermostat with a STANT or Robertshaw 195* thermostat. Cheap thermostats are cheap for a reason.
-Replace the radiator cap if your Jeep has one. An old worn out cap will allow boil overs as the coolant flashes to steam. You will see the coolant temps suddenly jump from 210* to the Red Zone and back to 210* if your radiator cap is weak.
-Inspect/test or replace the mechanical fan clutch. A worn fan clutch will allow temperature creep at stoplights, in heavy traffic, and on the 4x4 trails. A fan clutch that “looks” OK is not the same as working OK. Consider installing a Heavy Duty fan clutch such as the NAPA #272310.
-Inspect the electric cooling fan and the fan relay. Apply 12 volts and make sure the fan runs. Exchange the cooling fan relay with one of the others similar relays. Confirm that the e-fan starts when engine temps reach 215-218*. Repair or replace the fan or relay as needed.
-Inspect/test or replace the coolant temperature sensor that activates the e-fan.
-Replace the water pump. The pumping fins can deteriorate over time and the pump will not flow enough coolant to keep the temps under control.
-Inspect/replace the radiator hoses. Make sure the coiled wire is installed in the lower hose.

If you have covered all the points listed above and still have overheating issues, inspect the head for cracks and head gasket for leaks. Exhaust gasses entering the coolant can raise the temperature of the coolant or cause steam pockets in the coolant that will temporarily block the flow of coolant

Read more about cooling systems here –

http://www.offroaders.com/tech/engine-overheating.htm

Automotive Cooling Systems -* A Short Course on How They Work
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Unread 10-10-2010, 05:43 PM   #3
tjwalker
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Good advice here from Tim as usual.

You must resolve your overheating problems or you'll have bigger fish to fry.

I'd concentrate on that first and then see where you are at.

Let us know what you find!
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