Front Bumper Phase II Complete
I welded on the outside portions of my bumper today. This bumper is my 2nd project since learning to arc weld with an old Sears Craftsman 220V buzz box. Mostly 1/4" plate I used 7018 rods for most of the welding and burned it plenty hot and also did root and cap passes. I ran a bead with a 6011 rod along the entire inside as well also hot to make sure I had good penetration and a very strong union between the subframe and the wings. My welds still look pretty ugly, I am certainly aware of that!
About 6 weeks ago a friend and I built the subframe to hold a winch and tie into the unibody.
I made the outside 'wings' about 10 days ago and they've been drying/hardening in my cold garage and waiting patiently to be burned into the subframe.
Today I welded them in, and painted them up.
I kept the middle portion of the bumper skin as a place holder until I start the next phase of my front bumper
Phase III - mount and wire up the winch, box in the right side of the subframe and make it into a D-ring storage bin, finish the middle using design cues from the OEM bumper.
Progress is slow as work is busy, family is busy, jeeps are never really done.
'00 XJ Sport, White - almost done for now...
'11 Town and Country - people mover :-(
'88 XJ Up Country, '01 XJ Sport, '08 KK Limited, '98 XJ Parts Donor, '07 XK Limited (the Stall-ander)