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Unread 05-06-2013, 06:04 PM   #1
Modstock
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1999 XJ Cherokee 
 
Join Date: May 2012
Location: Salt Lake City, Utah
Posts: 291
Double cardian rebuild

Ive done u-joints before but has anyone done a cardian ?
Got my 2 u-joints with the zerks facing outside and the regular u-joint for the axle end.
I know I could go have this done but I wanna try .

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Unread 05-06-2013, 06:39 PM   #2
MikeT3
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1996 XJ Cherokee 
 
Join Date: Mar 2013
Location: Crescent City, CA
Posts: 32
Quote:
Originally Posted by Modstock View Post
Ive done u-joints before but has anyone done a cardian ?
Got my 2 u-joints with the zerks facing outside and the regular u-joint for the axle end.
I know I could go have this done but I wanna try .
Make sure you mark everything so that it goes back together the same as it was originally. There is a ball and a small spring that preloads the whole setup.
I found that by removing the two end caps that mount towards the yoke end first, will unload the spring and installing them last will make the job a whole lot easier. Once you have removed the caps the rest is just like a normal u-joint removal.
One other thing, there is a cup seal that seals the ball from the elements, you may want to replace it while you are in there and also put a generous amount of grease on the ball and spring.
Good luck
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Unread 05-06-2013, 10:43 PM   #3
Modstock
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1999 XJ Cherokee 
 
Join Date: May 2012
Location: Salt Lake City, Utah
Posts: 291
Cool . Thanks for the help .
Hopefully I can get the cup/spring thru checker tomorrow.
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Unread 05-07-2013, 10:02 PM   #4
Modstock
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So far so good . I have 2 u-joints pulled ( the axle end and the t-case end ) and should be finishing it up tomorrow at work.
I also got the CV ball/spring/seal thru Orielys for $45 . U-joints (3) ran me $40. Only $85 into this driveline .
Just for giggles I called up a local DL shop and I was quoted $150 + .
Its not that hard. If ya can do a u-joint than this should be easy .
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Unread 05-08-2013, 09:07 PM   #5
Modstock
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1999 XJ Cherokee 
 
Join Date: May 2012
Location: Salt Lake City, Utah
Posts: 291
When I took the CV apart a seal fell out and im not sure how it goes back in .
No instructions came with the parts.
Ive tried to google up scematics but nothing about the seal .
Any help with this would be great .
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Unread 05-09-2013, 10:06 AM   #6
DriverX
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1996 XJ Cherokee 
 
Join Date: Dec 2011
Location: Las Vegas, NV
Posts: 190
Did you take any pics during this? I may need to rebuild my front DS too. I've been reading a few write ups and not many have pics.
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Unread 05-09-2013, 10:41 PM   #7
Modstock
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1999 XJ Cherokee 
 
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Location: Salt Lake City, Utah
Posts: 291
I got it done today and it went well. Guess I was being paranoid about the seal but it can only go in one way.
I did take some pics but I wont be able to upload them till sunday night . They'll be in my build thread.
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