Custom 3 link and Waggy 44 swap into my XJ - Page 3 - JeepForum.com
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post #31 of 379 Old 06-08-2011, 10:49 AM
foggybottombob
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I put a waggy front axle on my XJ. I used ballistic fab LCA brackets which were just pieces of flat steel. It was way too much work to make those fit correctly. Buy LCA and UCA brackets which have the correct angle off perpendicular with the tubes built in. If I remember correctly, the LCA brackets need to be angled at 5 degrees and the UCAs are 12 degrees. I had to cut some off one side of the LCA brackets to make the bolt through the bracket parallel to the hole in the LCA. Pre fabbed brackets are a lot easier to deal with.

The OTK track bar mount was hard to deal with too. There are so many things that need to connect to the axle around that same area. There is the trackbar, steering damper and the anti sway bar link for the passenger side. You might want to think about how all that will work out before you weld any of those brackets on the passenger side.

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post #32 of 379 Old 06-08-2011, 12:23 PM Thread Starter
2doorxj
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Quote:
Originally Posted by foggybottombob View Post
I put a waggy front axle on my XJ. I used ballistic fab LCA brackets which were just pieces of flat steel. It was way too much work to make those fit correctly. Buy LCA and UCA brackets which have the correct angle off perpendicular with the tubes built in. If I remember correctly, the LCA brackets need to be angled at 5 degrees and the UCAs are 12 degrees. I had to cut some off one side of the LCA brackets to make the bolt through the bracket parallel to the hole in the LCA. Pre fabbed brackets are a lot easier to deal with.

The OTK track bar mount was hard to deal with to. There are so many things that need to connect to the axle around that same area. There is the trackbar, steering damper and the anti sway bar link for the passenger side. You might want to think about how all that will work out before you weld any of those brackets on the passenger side.
Any pictures you have of the axle, would help me out a bunch.

Waggy 44s, chromo shafts, 4.88s, spools, mid arm 3 link, 35" kevlars

2012 Cherokee of the Year
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post #33 of 379 Old 06-08-2011, 05:01 PM
foggybottombob
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I tried several different steering setups but settled on a semi-high steer inverted Y from a V8 ZJ. I did have to cut up the tie rod and drag link and weld them back together to make them fit since everything needed to be shorter for the high steering. I say semi high steer because I ran the tie rod ends into the bottom of the high steering arms.


Here are a couple of views of the OTK track bar bracket and the steering damper. Note that my OTK bracket was wider than my track bar end so I filled the gap with a piece of 1/4" flat steel.



I don't think I have a picture of the final configuration I made for attaching the anti sway bar links. making those attachment points was the second hardest thing to do after getting the LCA brackets put in the right place at the right angles.
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post #34 of 379 Old 06-08-2011, 05:21 PM
AzBuckfever
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Just out of curiosity, what kind of welder are you usin'?
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post #35 of 379 Old 06-08-2011, 08:55 PM
foggybottombob
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Mine is a miller matic 175 220V with straight CO2. When I weld something thick I cut bevels and clean it after every pass till I fill it up to the original surface.
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post #36 of 379 Old 06-08-2011, 10:29 PM
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nice to see the build i have seen your jeep a few times near circle ave i have a friend that lives over there with the blue 97 tj i have the red 98 tj hit me up sometime id give you a hand if i have off from work
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post #37 of 379 Old 06-09-2011, 07:00 AM Thread Starter
2doorxj
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nice to see the build i have seen your jeep a few times near circle ave i have a friend that lives over there with the blue 97 tj i have the red 98 tj hit me up sometime id give you a hand if i have off from work
Oh hey, whatsup man, i think ive seen you around.

Waggy 44s, chromo shafts, 4.88s, spools, mid arm 3 link, 35" kevlars

2012 Cherokee of the Year
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post #38 of 379 Old 06-21-2011, 05:17 PM
3vze28
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i havent been on in a bit, but what happened to that 8.8 you just pulled and were building up?

disassembled....looked at....reassembled with some goodies...

Build Thread--->http://www.jeepforum.com/forum/f11/i...d-time-995498/
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post #39 of 379 Old 06-21-2011, 10:54 PM Thread Starter
2doorxj
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i havent been on in a bit, but what happened to that 8.8 you just pulled and were building up?
Sold it to my friend anthony down the street. (the kid that bought your wheel spacers and bumper)

Waggy 44s, chromo shafts, 4.88s, spools, mid arm 3 link, 35" kevlars

2012 Cherokee of the Year
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post #40 of 379 Old 06-25-2011, 02:32 PM
4DoorXJ
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Originally Posted by 3vze28 View Post
i havent been on in a bit, but what happened to that 8.8 you just pulled and were building up?
got it in my garage almost ready to go under the heep. just waiting on calipers, brake line and my ruffstuff brackets that i just ordered. Ive been workin on it everyday to get it ready for our summer rausch trip. and im going to pick up a HP 30 from a 4cyl cherokee to put up front.
pics













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post #41 of 379 Old 06-25-2011, 03:02 PM Thread Starter
2doorxj
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Way to hijack my thread.....dick

Make your own.

Waggy 44s, chromo shafts, 4.88s, spools, mid arm 3 link, 35" kevlars

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post #42 of 379 Old 06-25-2011, 04:01 PM
skullver
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3 pages and still no build? Well you did weld a couple pre-cut pieces of steel together haha. Just giving you a hard time. Cheers

Blah blah blah blah.

my Jeepspeed build thread:
http://www.jeepforum.com/forum/f37/dez-racer-xj-build-367176/
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post #43 of 379 Old 06-25-2011, 05:57 PM
3vze28
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hahaha...i need 4.10's lol

disassembled....looked at....reassembled with some goodies...

Build Thread--->http://www.jeepforum.com/forum/f11/i...d-time-995498/
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post #44 of 379 Old 07-08-2011, 06:18 PM
3vze28
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lets see the progress

disassembled....looked at....reassembled with some goodies...

Build Thread--->http://www.jeepforum.com/forum/f11/i...d-time-995498/
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post #45 of 379 Old 07-08-2011, 11:55 PM Thread Starter
2doorxj
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Ford 8.8 out:





dana 44 spring perche welded up...mmmmm what pretty welds





dana 30 out





frame stiffeners:

Waggy 44s, chromo shafts, 4.88s, spools, mid arm 3 link, 35" kevlars

2012 Cherokee of the Year
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