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Go Back > Models > Jeep Cherokee & Comanche Forums > XJ Cherokee Technical Forum > broken caliper bolt

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Unread 06-24-2013, 09:13 PM   #1
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Join Date: Mar 2012
Location: Los Alamos, NM
Posts: 12
broken caliper bolt

Hey guys!
last weekend I did my upper and lower ball joints, axle u-joints and the wheel hubs. while tightening the second to last bolt for the job, I snapped a caliper bolt by over torquing it. The bolt broke inside the caliper sleeve and I cannot remove the caliper due to where it broke

This is my question... Can I use a pair of pliers to pull the sleeve out of the caliper while it is on the rotor or does the caliper need to come off before the sleeve can be removed?


cmoconnell is offline   Reply With Quote Quick reply to this message
Unread 06-25-2013, 07:43 AM   #2
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2004 WJ 
Join Date: Jul 2012
Location: Albuquerque, NM
Posts: 153
I'm thinking you may be able to remove the sleeve and boot. Otherwise compress the piston to get as much free play as you can, may have to remove the outer pad also and cut the broken bolt. Leave enough length to get vise grips on it to turn it out.
2000 XJ Limited, 4.5 Rusty's All spring lift; 265/75/16 BFG KM2's; 4.0, aw4, 242.
2001 XJ Sport, 4.5 Rusty's lift, 32x1150x15 Hankook Dynapro MT's. 4.0, aw4, 231, 8.25 rear with power trax locker.
08 f 150 2.5 lift, 33's, arb.
pokeyxj is offline   Reply With Quote Quick reply to this message

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