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Old 10-01-2006, 10:58 AM   #1
iwishihad1
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Join Date: Mar 2006
Posts: 1,998
aussie locker install

hey everybody

well i looked at the sticky that we have but its for a TJ. i was wondering if my xj had c-clip d-30 or not, and how that would make the install different. as a first timer with anything involving diff. gears does anybody have an estimated time this should take. also what are some reccomendations for good diff. gear fluid, and which keeps the ratcheting as quiet as possible..thanks

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Old 10-01-2006, 03:48 PM   #2
iwishihad1
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nobody knows??
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Old 10-01-2006, 04:08 PM   #3
TMXONR
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1987 XJ Cherokee 
 
Join Date: Sep 2006
Location: Bryant, Arkansas
Posts: 811
Axles

Front Axles
Dana 30 high pinion - reverse cut - 27 spline, 1.16" diameter shafts, 7.13" ring gear - used 84-99 (some axles through 91 are vacuum disconnect, 92+ are non-disconnect, 89-95 with ABS have 5-297x u-joints, all 95+ have 5-297x u-joints, all others have 5-260x u-joints)

Dana 30 low pinion - standard cut - 27 spline, 1.16" diameter shafts, 7.13" ring gear, 5-297x u-joints - used 00-01

Rear Axles
(Note on Dana 35 axles sometimes referred to as Dana 35C - The "C" does not stand for c-clip. It stands for "custom" meaning it came from Dana unfinished.)
(Note on 8.25 axles - none of these axles were used on XJs with ABS brakes. If you have ABS, you have the Dana 35. Without ABS you could have either axle. 8.25 axles are c-clip)

Dana 35 non c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62" axle tube - used 84-89
Dana 35 c-clip - 27 spline, 1.18" diameter shafts, 7.58" ring gear, 2.62" axle tube - used 90-01
Chrysler 8.25 - 27 spline, 1.17" diameter shafts, 8.25" ring gear, 3" axle tube - used 91-96
Chrysler 8.25 - 29 spline, 1.21" diameter shafts, 8.25" ring gear, 3" axle tube - used 97-01
Dana 44 non c-clip - 30 spline, 1.31" diameter shafts, 8.5" ring gear, 2.75" axle tube - used 87-89 on some(not all) XJs equipped with towing package.

Hope that helps
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